Yesino forging
4 year ago
AMS 4928 Titanium Forgings and Titanium Blocks - Premium Titanium Alloy Solutions
YESINO Metal Co., Ltd specializes in high-quality titanium and titanium alloy forgings, including titanium blocks, rings, discs, and shafts. Our AMS 4928 compliant products undergo rigorous forging processes to enhance microstructure and mechanical properties, ensuring superior performance in critical applications. With over a decade of expertise, we serve global industries by providing customized, precision-engineered titanium solutions.
Forging improves metal plasticity and mechanical characteristics, maintaining fiber structure continuity for exceptional durability and longevity. YESINO combines advanced technology with extensive R&D to deliver titanium forgings that meet international standards like ASTM B381, ASTM F67, and AMS 4928, catering to aerospace, medical, and industrial sectors.
Technical Specifications
Our titanium forgings are manufactured to precise specifications, ensuring consistency and reliability. Below are the key technical details:
- Standards: ASTM B381, AMS 4928, ASTM F67, ASTM F136
- Materials: Grades Gr1, Gr2, Gr4, Gr5, Gr7, Gr9, Gr11, Gr12, Gr16, Gr23
- Dimensions: Diameter: 50–1500 mm; Thickness: 35–500 mm (customizable based on drawings)
- Shape Options: Rings, blocks, discs, shafts, and other semi-finished forgings
- Processing Technology: Forging and rolling for enhanced strength
- Surface Finish: Polished to meet industry requirements
We support customization to match specific client needs, including unique sizes and material grades. Our titanium plate and titanium bar products complement these forgings, offering a comprehensive titanium portfolio.
Product Images and Videos
Explore our titanium forgings through high-quality visuals that highlight craftsmanship and precision.
High-strength titanium block designed for heavy-duty applications.
Precision-forged titanium disc with uniform microstructure.
Titanium ring ideal for aerospace and medical implants.
State-of-the-art forging equipment ensuring quality production.
Applications of titanium in various industries.
Product Features and Advantages
YESINO's titanium forgings stand out due to their exceptional properties and manufacturing excellence. Key features include:
- Enhanced Mechanical Properties: Forging refines grain structure, improving tensile strength, fatigue resistance, and impact toughness.
- Superior Durability: Continuous metal fiber alignment ensures long service life under high-stress conditions.
- Corrosion Resistance: Titanium's innate resistance to corrosion makes it ideal for harsh environments, such as marine and chemical processing.
- Lightweight yet Strong: With a high strength-to-weight ratio, our forgings reduce weight in applications like aerospace without compromising performance.
- Customization Flexibility: We tailor dimensions, shapes, and grades to client specifications, supporting everything from titanium forged rings to complex blocks.
Why Choose YESINO?
Our integration of 2000-ton and 3500-ton free forging hydraulic presses, coupled with 20-ton hydraulic manipulators and CNC centers, allows for high-precision production. Additionally, we offer superfinishing services to minimize post-processing for clients, saving time and costs.
How to Use Titanium Forgings: Step-by-Step Guide
Implementing YESINO's titanium forgings in your projects is straightforward. Follow these steps for optimal results:
- Consultation and Design: Share your technical drawings or requirements with our R&D team. We advise on material selection (e.g., Grade 5 for high strength) and design feasibility.
- Customization and Ordering: Based on your specs, we forge the titanium product (e.g., block, disc, or ring) using AMS 4928 standards. Confirm dimensions, tolerance, and quantity.
- Production and Quality Check: Our team oversees forging, heat treatment, and machining, with rigorous inspections at each stage to ensure compliance.
- Delivery and Integration: Receive the product with documentation. For semi-finished items like titanium metal blocks, perform minor finishing as needed.
- Post-Processing Support: Utilize our superfinishing services for further machining, or integrate the forging directly into your assembly line.
This process ensures seamless adoption, whether for titanium alloy forging components in aerospace or medical devices.
Application Scenarios
YESINO's titanium forgings are versatile and used across multiple high-demand industries. Here are some key applications:
- Aerospace: Engine components, structural parts, and landing gear due to titanium's lightweight and high-temperature resistance.
- Medical Implants: Surgical instruments, bone plates, and joint replacements leveraging biocompatibility and strength.
- Industrial Machinery: Valves, pumps, and connectors in corrosive environments, such as chemical plants.
- Marine and Desalination: Heat exchangers and propeller shafts resistant to seawater corrosion.
- Energy Sector: Turbine blades and nuclear components where reliability is critical.
Our titanium pipe and titanium wire products further extend these applications, providing end-to-end solutions.
Benefits for Customers
Partnering with YESINO delivers tangible advantages that enhance your operations and bottom line:
- Cost Efficiency: Our in-house superfinishing reduces your machining costs and lead times.
- Improved Product Performance: Forged titanium offers better mechanical properties than cast alternatives, increasing component lifespan.
- Supply Chain Reliability: With 40,000 tons annual capacity, we ensure timely delivery even for large orders.
- Technical Expertise: Access to 14 R&D experts for support on material selection and design optimization.
- Global Compliance: Products meet international standards, simplifying import/export processes.
By choosing YESINO, you focus on core tasks while we handle precision manufacturing.
Certifications and Compliance
YESINO adheres to stringent quality assurance protocols, certified under globally recognized standards:
- AMS 4928: Aerospace material specification for titanium forgings.
- ASTM B381: Standard for titanium and titanium alloy forgings.
- ASTM F67 and F136: Specifications for unalloyed and alloyed titanium for surgical implants.
Our commitment to compliance ensures that every titanium forging meets safety and performance criteria, giving you peace of mind.
Customization Options
We understand that one size doesn't fit all. YESINO offers extensive customization to meet unique project requirements:
- Tailored Dimensions: Adjust diameter, thickness, and shape based on your drawings.
- Material Grades: Select from various grades (e.g., Gr5 for high strength or Gr23 for medical use).
- Surface Finishes: Options include polished, machined, or as-forged surfaces.
- Integrated Services: Combine forging with machining, heat treatment, or coating for a turnkey solution.
Whether you need a titanium forged block for industrial use or a precision ring for aerospace, we deliver to exact specifications.
Production Process
YESINO's production workflow emphasizes quality and efficiency, from raw material to finished product:
- Material Selection: Source high-purity titanium sponges and alloys.
- Melting and Casting: Use vacuum melting furnaces to create uniform ingots.
- Forging: Employ 2000-ton and 3500-ton hydraulic presses for deformation, enhancing mechanical properties.
- Heat Treatment: Apply controlled heating and cooling to achieve desired microstructure.
- Machining: Utilize CNC centers and manipulators for precise shaping.
- Quality Inspection: Conduct non-destructive testing, dimensional checks, and certification.
- Packaging and Shipping: Secure packaging for global logistics.
This end-to-end control guarantees consistency, making us a leader in titanium alloy titanium forging.
Customer Testimonials and Reviews
Hear from satisfied clients who trust YESINO for their titanium needs:
- Aerospace Manufacturer, USA: "YESINO's AMS 4928 titanium blocks exceeded our fatigue resistance expectations. Their customization support streamlined our production."
- Medical Device Company, Germany: "The Gr23 titanium forgings for implants met all biocompatibility standards. Reliable partner for critical components."
- Industrial Supplier, Japan: "We ordered custom titanium discs and shafts. The quality and delivery time were impeccable, reducing our downtime."
These testimonials reflect our dedication to excellence and customer satisfaction.
Frequently Asked Questions (FAQ)
Find answers to common queries about our titanium forgings:
- Q: What is the lead time for custom titanium forgings?
A: Lead times vary by order size and complexity, typically 4–8 weeks. We provide timelines after reviewing your drawings. - Q: Can YESINO supply documentation for certifications?
A: Yes, we include material certs and compliance docs (e.g., AMS 4928) with each shipment. - Q: How does forging compare to casting for titanium?
A: Forging offers superior strength and fatigue resistance due to refined grain structure, ideal for high-stress applications. - Q: Do you offer superfinishing services?
A: Absolutely! We provide low-cost machining to reduce your post-processing efforts. - Q: What industries do you primarily serve?
A: Aerospace, medical, marine, energy, and industrial sectors. Our titanium powder and MMO titanium anode products also cater to niche markets.
For more questions, contact our support team—we're here to help!
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Main Product:
Titanium Bar,
Titanium Plate,
Titanium Pipe,
Titanium Wire,
MMO Titanium Anode,
Titanium Powder