The manufacturing of sliding socket aluminum profiles (also known as mobile socket track aluminum profiles) involves multiple steps and techniques that ensure the product is both safe and practical. The following are the main manufacturing process and technical points:
Material selection
Aluminum alloy: 6063 or 6061 aluminum alloy is usually selected because it has good machining properties, corrosion resistance and appropriate strength. These materials are lightweight and durable. Aluminium Extrusions
Conductive material: The internal conductive rail is generally made of copper alloy or pure copper to ensure good electrical conductivity and safety.
Manufacturing process flow
1. Extrusion molding
Mold design: According to the design needs to make a special mold, the mold determines the final shape and size of the aluminum profile.
Extrusion process: the heated aluminum alloy is extruded through the mold to form a long aluminum profile with the required cross-section shape. This is the core step in the manufacture of aluminum profiles, which determines the accuracy and surface quality of the product. Aluminum Heat Treatment
2. Cut and drill holes
Precision cutting: Use a precision sawing machine to cut the extruded aluminum profile to ensure that each length meets the design requirements.
Drilling a hole: Drill a hole to the specified position for installing the socket module and other components. Aluminum Cutting
3. Surface treatment
Anodizing: In order to improve corrosion resistance and beauty, aluminum profiles are usually anodized. This step not only enhances the wear resistance of the material, but also provides a variety of color options.
Cleaning and polishing: To ensure smooth and flawless surface, enhance the overall texture. Aluminum Heat Treatment
Step 4 Assemble
Conductive rail installation: The pre-fabricated copper alloy or pure copper conductive rail is installed into the aluminum profile to ensure the safety and stability of the electrical connection.
Socket module assembly: Configure the corresponding number and type of socket modules according to user needs, and assemble them on the track.
Other accessories assembly: such as end caps, fixings, etc., to ensure the integrity and stability of the entire system. Aluminum Anodizing
Technical essentials
Safety design: including but not limited to the design of overload protection, short circuit protection and other functions to ensure the safety of users.
Flexibility and extensibility: The design should take into account possible future changes in demand, allowing easy addition or removal of socket modules, improving flexibility of use.
Standardization and compatibility: Compliance with industry standards ensures that products are compatible with most plug types on the market, while supporting seamless docking with other related accessories.
Quality control
Rigorous quality testing is carried out throughout the production process, including:
Raw material inspection: Ensure that aluminum alloy and conductive materials used meet quality standards.
Intermediate process inspection: Inspection after extrusion, cutting, drilling and other key processes to ensure that each step has achieved the expected effect.
Finished product testing: Complete functional testing of the assembled product to verify its electrical performance and structural stability.