bud industries aluminum enclosure

This power bank shell is crafted from high-quality 6063-series aluminum alloy, emphasizing a perfect balance between lightweight design and practicality. The shell is formed through segmented integral molding, featuring a sleek matte silver-gray finish. It includes a hidden port slot, embedded battery indicator positions on the side, and cell-fixing clips at the bottom for added stability. The surface is treated with etched sandblasting, which enhances grip and prevents slippage, while retaining the metal’s toughness. Compatible with mainstream polymer cells (up to 10,000mAh), this shell serves as the ideal power bank carrier, providing the perfect mix of portability and protection. Customizations such as port types or indicator layouts are also supported. This design also highlights the versatility of Aluminum Furniture materials and serves as a solid example of Furniture Components in functional applications.

Daily Uses

• Main Shell for Portable Power Banks: Offers drop and scratch protection for power banks used daily during commutes or short trips.

• DIY Power Bank for Beginners: Ideal for assembling basic power banks, it pairs easily with universal charging modules to create entry-level portable chargers.

• Gift Power Bank Base Shell: A cost-effective solution for custom power banks for corporate giveaways or light business events, with simple logo silk-screening options.

• Daily Commuting: Fits into pockets or bags, protecting portable power banks from collisions and wear.

• Digital DIY for Beginners: A great starting point for assembling personal backup power banks, with low barriers to entry for new users, showcasing the ease of working with aluminium products in creating custom power solutions.

• Corporate Gift Customization: A low-cost custom carrier for promotional power banks at small business events.

• Cold Extrusion Forming: The aluminum alloy profiles are used as the base material, forming the shell via cold extrusion, reducing material waste.

• Precision Milling & Slotting: CNC precision milling is used to create port slots, indicator positions, and cell clips, with an accuracy of ±0.05mm.

• Surface Etching: Micro-etched sandblasting improves the anti-slip performance of the surface, reducing the risk of paint peeling, compared to traditional spraying.

• Pre-installation Testing: All ports and clips are tested for smoothness, ensuring compatibility with universal charging modules and cells.