Emulsifier Vessel/Tank

JENOR introduces its flagship JN2000L Vacuum Emulsifier, engineered for unparalleled mixing, dispersing, and homogenization in demanding industrial environments. This complete system integrates advanced features to achieve perfect emulsification for a wide range of viscous products, ensuring superior product quality and batch consistency.

Product Overview

The JN2000L Emulsifying Mixing Vessel is a complete turnkey solution for manufacturing stable emulsions, dispersions, and suspensions. It combines an emulsifying tank with a homogenizer, oil phase tank, water phase tank, and intelligent control system. Designed for sectors where precision and hygiene are paramount, this machine automates the entire process under a vacuum environment, preventing air bubbles and oxidation for a superior end product.

Technical Specifications

Model No.: JN2000L

Capacity: 2000 Liters

Power Supply: 380V/50Hz (Customizable for regional standards)

Heating System: Electric heating, temperature range up to 100°C

Cooling System: Jacketed water cooling

Homogenizer Speed: Variable frequency control, 0-2900 rpm

Mixing System: Double-stage agitation with anchor stirrer and homogenizer

Vacuum Degree: Up to -0.098 MPa

Material of Contact Parts: 316L Stainless Steel (Standard), mirror polish available

Control System: PLC with touchscreen HMI, recipe storage, and data recording

Product Features & Advantages

Our Vacuum Homogenizer stands out in the market due to its robust design and innovative features:

• Complete Integrated System: Features a main homogenize tank, pre-mixing tanks for oil and water phases, and a vacuum system, eliminating the need for multiple separate units.
• Superior Homogenization: The high-shear homogenizer ensures particle size reduction to the micron level, creating incredibly stable and smooth emulsions.
• Precise Temperature Control: Combined electric heating and jacketed cooling allow for accurate thermal management throughout the emulsification process.
• Sanitary Design: Manufactured with GMP standards in mind, all surfaces are smooth and easy to clean, ensuring compliance with hygiene regulations in food and pharmaceutical applications.
• Automated Operation: The PLC control system allows for recipe storage, automating complex processes, reducing operator error, and ensuring batch-to-batch consistency.
• Versatile Application: Capably handles a vast range of viscosities and formulations, from light lotions to heavy pastes.

How It Works: The Emulsification Process

1. Loading: The water and oil phases are loaded into their respective pre-mixing tanks and heated to the desired temperature.
2. Vacuum & Homogenization: The main vessel is placed under vacuum. The mixtures are transferred and subjected to high-shear homogenization, which breaks down droplets and creates a uniform emulsion.
3. Deaeration: The vacuum environment simultaneously removes entrapped air, preventing oxidation and resulting in a pure, bubble-free product.
4. Cooling & Discharge: After homogenization, the product is cooled under constant slow stirring to maintain stability before being discharged.

Application Scenarios

The JN2000L machine is an indispensable asset across multiple industries:

• Cosmetics & Personal Care: Production of creams, lotions, serums, shampoos, and conditioners.

Manufacturing of ointments, gels, syrups, and topical drug formulations.
• Food & Beverage: Creation of sauces, dressings, mayonnaise, fruit pastes, and dairy products. It can be part of a complete packing solution integrated with a vacuum packager for solid and liquid foods.
• Chemical Industry: Synthesis of adhesives, lubricants, dyes, and other chemical compounds requiring fine dispersion.

Certifications and Compliance

JENOR is committed to safety and quality. The JN2000L Emulsifier is designed and manufactured in compliance with international standards, holding CE certification for electrical safety and mechanical directives. Our production facility is ISO9001 certified, guaranteeing a reliable quality management system behind every machine.

Why Choose JENOR?

Beyond the machine itself, choosing JENOR means opting for a comprehensive partnership. We provide a complete packing solution, from this emulsifier to downstream equipment like preformed bag vacuum sealers. Our one-stop service includes custom engineering, installation support, and a global after-sales network with assessment mechanisms in key regions like Thailand and America, ensuring prompt and professional service.

FAQ

What is the minimum and maximum batch size for the JN2000L?

The effective working capacity is typically 70-80% of the total volume, making the ideal batch size between 1400-1600L. We offer models from 50L to 10,000L to suit different production needs.

Can the machine handle both water-in-oil and oil-in-water emulsions?

Yes, the JN2000L is designed to expertly create both types of emulsions with high stability.

What kind of maintenance does the homogenizer seal require?

The mechanical seal is designed for durability. Regular cleaning and occasional inspection are recommended. We provide a full set of spare parts and detailed maintenance manuals.

Do you offer customization for the control system or material?

Absolutely. We can customize the PLC interface, add SCADA connectivity, or use different grades of stainless steel to meet specific hygienic or process requirements.

What is the lead time for this equipment?

Standard model lead times are approximately 30-45 days after deposit confirmation. Customized solutions may require additional time, which we will communicate transparently.

Contact JENOR today to discuss your production requirements and request a detailed quotation. Let us provide you with the perfect emulsification solution.