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Precision Plastic Injection Molds for Automotive Components

2 month ago
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Product details

Product Overview
Our Precision Plastic Injection Molds are engineered to meet the stringent demands of automotive manufacturing, delivering high-accuracy, durable tooling solutions for critical components. Utilizing advanced CNC machining, multi-cavity design, and optimized cooling systems, these molds ensure consistent performance in high-volume production while adhering to automotive industry specifications.


Applications
Designed for automotive OEMs and Tier 1 suppliers, our molds are ideal for producing:

  • Engine & Powertrain: Sensor housings, connectors, and fluid management parts.

  • Interior/Exterior: Dashboard panels, trim components, and lighting housings.

  • Electronics: ECU casings, battery module holders, and ADAS (Advanced Driver Assistance Systems) components.

  • Lightweighting Solutions: Thin-wall molds for reduced vehicle weight and enhanced fuel efficiency.


Key Features & Technical Specifications

  • Material: Premium tool steel (P20, H13), hardened aluminum (7075-T6), or stainless steel (optional).

  • Cavity Configuration: Single to multi-cavity molds (up to 128 cavities for micro-components).

  • Tolerance: ±0.01mm for critical dimensions (ISO 2768-f standard).

  • Surface Finish: Mirror polishing (Ra ≤ 0.1μm) or textured finishes (VDI 3400 compliant).

  • Cooling System: Conformal cooling channels for 20-30% faster cycle times.

  • Mold Life: 500,000+ cycles (steel molds) or 100,000+ cycles (aluminum molds).

  • Injection Pressure: Compatible with 150-300 MPa machines.


Compliance & Industry Standards

  • Quality Certifications: IATF 16949:2016 (Automotive), ISO 9001:2015.

  • Material Standards: ASTM A681 (tool steel), NADCA #207-2021 (aluminum molds).

  • Safety & Testing: Dimensional validation via CMM, mold flow analysis (Moldflow® software).


Plastic injection mold base processing (SG GROUP)

 

Normal

Maximum size

Material chose

three-coordinate inspection reports 

 stress relief services

A3500mm*B2500mm*H800mm

process on demand

 If needed

 If needed

 

Quality control

Systematic quality control: SG DIE SET has been implementing the whole life cycle quality control from raw materials, processing, finished product packaging and storage, and after-sales products.

 

Service commitment

It is our purpose to serve every customer wholeheartedly;

Reply within 2 hours after receiving the complaint, and give a solution within 24 hours;

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