Injection mold trial molding process
2 month ago
Horizon Mold Chain Co., Ltd
5 month
Product details
I. Material Innovation and Safety Standards
Food-grade engineering plastics
PPSU (Polyarylene砜 Resin): With a temperature resistance of up to 207°C, it has passed FDA 21 CFR 177.2440 certification and is suitable for extraction cavities.
Biobased PC/ABS: Containing 30% plant-based components, with a carbon footprint reduction of 45% (UL ECOLOGO certification)
Antibacterial modified material: Swiss EMS Grivory HT series, integrating silver ions + photocatalyst dual-effect antibacterial (ISO 22196 germicidal rate 99.99%)
Surface treatment technology
Nano-level DLC coating: Friction coefficient reduced to 0.08， extending the lifespan of the sealing ring by 3 times
Micro-etched texture： Achieving anti-slip patterns through laser engraving (Ra 3.2-6.3 μm adjustable)
II. Breakthroughs in Precise Mold Design
Multi-chamber hot runner system
Japanese FANUC 128-chamber mold： Production cycle shortened to 18 seconds per mold， with a weight error of ±0.15g
Case： Mold for DeLong ECAM 450.75.T coffee machine filter frame， using sequential valve control to eliminate weld lines
Integrated cooling technology
3D-printed irregular waterways： Cooling efficiency increased by 40%， deformation controlled within 0.05mm/m
Parameter specifications： Mold temperature machine accuracy needs to reach ±0.3°C， combined with ANSYS Moldflow thermodynamic simulation
Micro-foaming structure optimization
MuCell® process： Wall thickness reduced to 1.2mm while still maintaining burst pressure ≥ 15bar
Certification requirements： Passed EN 16436 coffee machine-specific pressure vessel test
III. Intelligent Production System Integration
IoT mold monitoring
Embedded sensors monitoring：
In-mold pressure (0-250MPa， accuracy ±0.5%)
Material viscosity change (online rheometer feedback compensation)
Data application： Siemens MindSphere platform enables mold health prediction (accuracy 92%)
Digital twin verification
Dassault 3DEXPERIENCE twin system：
Virtual mold trial runs reduced by 80%
Early identification of 92% potential shrinkage defects
IV. Environmental and Compliance System
Circular economy design
Molds compatible with 30% recycled plastic (in line with EU EPR Directive 2026 version)
BASF Ultramid® B3EG6 RC series： 100% post-consumer recycled PA66
Carbon footprint management
Each mold equipped with a blockchain traceability ID (records CO₂ emissions from raw materials to finished products)
Industry benchmark： WMF factory certified by ISO 14067， single mold carbon emission ≤ 18kg CO₂e
V. Future Technology Prospects
4D printing intelligent molds
Shape memory alloy mold core： Temperature-responsive deformation compensation for shrinkage rate (MIT 2025 trial stage)
Self-repair coating： 90% hardness restored within 48 hours after damage (Bayer Materials Science patent)
Neural-inspired materials
Intel Loihi chip implanted in molds： Real-time learning of injection molding parameters optimization (energy consumption reduced by 37%)
2025 Industry Technology Parameter Benchmark
Indicator Leading level Testing standard
Coaxiality error ≤0.003mm ISO 1101：2025
Mold flow balance rate ≥98.5% SJ/T 11685-2024
Surface finish VDI 3400 A1 level DIN 4768
Mold lifespan 2 million mold cycles NADCA #207-2023
Typical application case
Philips EP5447 mold set：
Achieves 0.1mm precision gear integration molding using liquid metal injection molding (LMIM) technology
Nestle Dolce Gusto production line：
Deployed AI visual sorting system， reducing defective rate from 0.8% to 0.02%
You May Also Like
Bossgoovideo.com Contact Now
If you are interested in the product, contact Bossgoovideo.com for more information
- *To:
- Horizon Mold Chain Co., Ltd
- *Message:
-
Submit
Disclaimer :
The information of Bossgoovideo.com limited shown above is provided by the user or collected on the network. Video 2B does not guarantee the authenticity,accuracy and legitimacy of Bossgoovideo.com limited information. Video 2B does not involve legal relationships and disputes between users arising from
transactions other than secured transactions on this website. Disputes shall be settled by you through negotiation.
If you are the person in charge or relevant employee of this enterprise, if you find that the enterprise information is incorrect or want to manage thiscompany, please contact us jacklee1558@gmail.com, after you claim the enterprise, you can obtain management permission, publish supplyand demand information, bring consulting orders, and remove page advertisements.
Suppliers
Horizon Mold Chain Co., Ltd
Audited supplier
5 month
Main Product:
Plastic Mold,
Die Casting Mold ,
overmoulding,
Automobile mold,
Outdoor sports mold,
Precision part processing
You May Also Like