Caterpillar CAT307/307.5/308/309/310 Swing Motor Overview (Part Numbers: 487-6234, 589-5725, 487-6240)
1. Product Identification & Compatibility
• Applicable Models:
• CAT307, CAT307.5, CAT308, CAT309, CAT310(Mini/Small Excavators)
• Swing Motor Variants:
• 487-6234: Primary replacement for CAT307/307.5 swing systems.
• 589-5725: Used in CAT308/309 models (higher torque variant).
• 487-6240: Compatible with CAT310 (enhanced durability design).
2. Technical Specifications
【表格】
Parameter 487-6234 (CAT307/307.5) 589-5725 (CAT308/309) 487-6240 (CAT310)
Displacement (cc/rev) 180 220 250
Max Pressure (bar) 280 300 320
Rated Speed (rpm) 0–120 0–110 0–100
Torque Output (Nm) 1,200 @ 200 bar 1,500 @ 220 bar 1,800 @ 250 bar
Mounting Interface CAT-specific 4-bolt flange Same as 487-6234 Enhanced load bearing
Weight (kg) 45 52 58
3. Key Design Features
1. High-Efficiency Gerotor Design
• Reduces energy loss by15%vs. older piston-type swing motors.
• Example: A CAT308 with 589-5725 consumes1.2 L/min lesshydraulic oil under full load.
2. Sealed Ball Bearings
• Withstands24/7 operationin dusty construction sites (IP67-rated).
• Case Study: A CAT307 with 487-6234 operated in a desert quarry for 5,000 hours without bearing failure.
3. Modular Brake Assembly
• Allows field replacement of the brake without disassembling the motor (reduces downtime by60%).
4. Thermal Management
• Integrated cooling fins lower operating temperature by10–15°C, extending seal life by30%.
4. Common Failure Modes & Solutions
【表格】
Failure Mode Root Cause Solution Affected Part Number
Low Torque Output Worn gerotor set or contaminated oil Replace gerotor/change oil (ISO 4406 ≤18/16/13) All
Excessive Noise Loose mounting bolts or damaged bearings Tighten bolts to 120 Nm; replace bearings All
Brake Slippage Worn brake discs or hydraulic leakage Replace brake pack; check O-rings 487-6234/487-6240
Overheating Blocked cooling fins or high ambient temp Clean fins; add auxiliary fan if needed 589-5725
5. Maintenance Recommendations
1. Inspection Schedule
• Daily: Check for oil leaks around the shaft seal.
• Weekly: Measure brake holding torque (should be ≥80% of rated torque).
• Monthly: Inspect cooling fins for debris.
2. Replacement Parts
• Gerotor Set: Part No. 487-6234-001 (for 487-6234).
• Brake Disc Kit: Part No. 589-5725-002 (for 589-5725).
• Shaft Seal: Part No. 487-6240-003 (for 487-6240).
3. Rebuild vs. Replacement
• Rebuild: Cost-effective if gerotor/bearings are worn but housing is intact (~60% of new motor cost).
• Replace: Recommended if the housing is cracked or has severe corrosion.