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Custom Taping Auto Wire Harness

High-Quality Wire Harness Assembly for Automotive & Industrial Applications

We specialize in precision wire harness assembly, delivering reliable and customized solutions for automotive, industrial, and electronic applications. Our products meet stringent quality standards, ensuring optimal performance and durability.

cable assembly manufacturing

Key Features & Specifications

1. Materials & Components

  • Wire Gauge (Terminals): UL10370 22AWG, ensuring excellent conductivity and compliance with industry standards.

  • Connectors: High-quality JAE connectors (IL-AG5-18S-D3C1, IL-AG5-16S-D3C1-A) for secure and stable connections.

  • Taping: Tesa tape (15/40) with 1/2 overlapping for enhanced insulation and protection.

  • Cable Management: Hellermann cable ties for organized and secure wire bundling.

  • Terminals & Resistors:

    • Ring Terminal: TE 40698 (13/40) for robust electrical connections.

    • Resistor: Vishay (8/40) for precise resistance control.

2. Manufacturing & Quality Assurance

  • Terminal Inspection: 100% full inspection for crimped terminals to ensure perfect connections.

  • Performance Testing:

    • 100% electrical testing.

    • Full Quality Control (FQC) with AQL=0.6.

  • Double OQC: Two-stage Outgoing Quality Control (AQL=0.65) for guaranteed reliability.

  • Certifications: Compliant with ISO9001, IATF16949, RoHS, UL, SGS, REACH, and IPC620 standards.

3. Custom Packaging & Logistics

  • Packing: Customized carton size with a maximum weight of 16kg/CT for safe and efficient shipping.


Why Choose Us?

Precision Engineering: Advanced assembly techniques for flawless wire harnesses.
Rigorous Testing: Multiple inspection stages to eliminate defects.
Industry Compliance: Meets global automotive and industrial standards.
Custom Solutions: Tailored designs to fit your specific requirements.


tesa taping wire harness

Contact us today for high-performance wire harness solutions that exceed expectations!

Development
Custom Service
Professional OEM service:
Take customer requirements into consideration by priority, devoted to develop customer the product they NEED, not the one they WANT.
 
Hot Products

Design, Prototype, Engineering and manufacturing for custom wire harness & cable assemblies

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Quality Guarantee

ETOP has professional lab and testing equipment such as 2D-measure machine, tensile tester, terminal sectional measure analysis, X-RAY perspective instrument, cable electric tester, swing tester, static test machine, aging oven testing machine, e

Terminal Quality Controlling by IPC620
 
ETOP product keywords
ETOP can provide complete engineering and design services for all our engineered wire harness and cable assemblyproducts, like automotive wire harness
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