the detailed technical analysis and product information forSANY HYDRAULIC PUMP K5V160DTH1ZXR-9T46-BV:
1. Model Breakdown & Meanings
Full Model:K5V160DTH1ZXR-9T46-BV
Structural Analysis:
【表格】
Segment Description
K5V Pump series code (SANY K5V series swashplate axial piston pump)
160 Displacement indicator (160 mL/rev, i.e., 160 cm³ per revolution)
DTH Control method: D=Pressure compensation, T=Negative flow control, H=High-pressure self-sealing (verify with SANY manual)
1ZXR Structural variant code (1=Standard type, ZX=Special port configuration, R=Rotary group direction)
9T46 Compatibility/customer code (e.g., 9T=Excavator series, 46=Model subclass)
BV Seal/material grade (B=High-temp pressure seal, V=Anti-corrosion coating)
Note: Some codes may be SANY internal codes; refer to official technical documents for confirmation.
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2. Key Technical Specifications
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Parameter Value/Range Description
Displacement 160 mL/rev Theoretical flow = Displacement × RPM (e.g., 240 L/min at 1500 RPM)
Rated Pressure 35 MPa (350 bar) Continuous operating maximum pressure
Peak Pressure 40 MPa (400 bar) Short-term allowable maximum pressure (typically ≤10 seconds)
Speed Range 600–2000 RPM Recommended operating speed: 1000–1800 RPM
Weight ~85 kg With oil
Fluid Compatibility Mineral oil, synthetic hydraulic fluid (VG46/68) Prohibited: Water-based hydraulic fluids
Operating Temp. -20°C to +80°C Short-term up to +100°C (requires enhanced cooling)
Noise Level ≤85 dB(A) @1m Complies with ISO 4413
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3. Structural & Functional Features
• Swashplate Axial Piston Design:
• 9 evenly distributed pistons adjust displacement via swashplate angle, achieving >92% efficiency.
• Built-in pressure compensation valve for variable control (e.g., load-sensing systems).
• Negative Flow Control (NTC):
• Automatically adjusts displacement by detecting pump outlet flow feedback to reduce energy loss.
• High-Pressure Self-Sealing Technology:
• Piston heads use composite material seal rings that expand under high pressure to prevent leakage.
• Modular Interfaces:
• Supports SAE, BSPP, DIN, and other port standards for global hydraulic system compatibility.
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4. Typical Applications
• Construction Machinery:
• Primary hydraulic pump for excavators (e.g., SANY SY215C-9T46 models), cranes, and road rollers.
• Example: Drives travel, swing, and boom motions in SY215C excavators.
• Industrial Equipment:
• Hydraulic power source for injection molding machines and metal die-casting machines.
• Marine & Offshore Engineering:
• Hydraulic drive for deck machinery (winches, anchor windlasses).
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5. Maintenance & Troubleshooting
Daily Inspections:
• Fluid cleanliness: Must meet NAS 6 or ISO 18/15 standards.
• Temperature monitoring: Oil temp >85°C requires cooling system check.
• Leakage inspection: Focus on piston chambers and port seals.
Common Faults & Solutions:
【表格】
Symptom Possible Cause Solution
Insufficient flow Stuck swashplate, clogged suction line Clean swashplate control valve, replace suction filter
Pressure fluctuations Air ingestion, faulty relief valve Perform air bleeding, calibrate relief valve setting
Abnormal noise Worn pistons, damaged bearings Replace piston set, inspect main shaft bearings
Oil emulsification Condensation ingress, seal failure Replace breather valve, check oil seals
Spare Parts List(Example):
• Piston Set (Part No.: K5V-160-PLUNGER)
• Swashplate Control Valve (Part No.: K5V-160-VALVE)
• Seal Kit (Part No.: K5V-160-SEAL)
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6. Certifications & Standards
• Compliance: ISO 4413, DIN 24333, GB/T 7935
• Certifications: CE (EU Safety), RoHS (Environmental), ATEX (Explosion-proof optional)