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Product details
Silicone Rubber Mixing Machine: Core Processing Equipment in Rubber Industry
In the industrial chain of rubber product production, silicone rubber mixing machine is a key equipment for realizing raw material transformation. As a widely used classic model, Open mill has become the core carrier of open mill rubber mixing process with its stable performance. Whether it is automotive seals, electronic insulation parts or medical silicone products, they are inseparable from the fine processing of Rubber mixing machine.
The structural design of Open mill embodies the practicality and scientificity of industrial equipment. It is mainly composed of two parallel hollow rollers. The surface of the rollers is precision ground to ensure that rubber materials can be evenly attached and fully sheared. Steam or cooling water can be introduced into the rollers, and the processing temperature can be accurately adjusted through the temperature control system to meet the process requirements of different silicone rubber materials. The transmission system of the equipment adopts frequency conversion speed regulation technology, which can flexibly adjust the roller speed ratio according to material characteristics. The adjustable range from 1:1.1 to 1:1.5 provides more process possibilities for open mill rubber mixing.
In terms of working principle, Open mill realizes plasticizing, mixing and homogenization of rubber materials through shear force and extrusion force generated by the relative rotation of rollers. When silicone rubber raw rubber and compounding agents are fed between the two rollers, the materials are brought into the roll gap under the action of friction. After multiple rolling and kneading, the compounding agents are gradually dispersed into the rubber matrix to form a uniform mixture. This open mill rubber mixing process can effectively improve the plasticity and uniformity of rubber, laying a good foundation for subsequent vulcanization molding.
The standardization of operation process directly affects the quality of rubber mixing. Operators need to prepare raw rubber and additives according to formula requirements first. After starting the equipment to preheat the rollers to the set temperature, put the raw rubber into the rollers for plasticizing. After the rubber softens, add the compounding agents in batches, and ensure uniform mixing of materials through cutting, kneading and other operations. The intelligent control system of Rubber mixing machine will monitor roll temperature, current and other parameters in real time to ensure the stability and controllability of the entire rubber mixing process.
Compared with other Rubber mixing machine, Open mill has the advantages of simple structure, convenient operation and low maintenance cost. Its open operating space allows operators to intuitively observe the material state and adjust process parameters in time. At the same time, the roller spacing of the equipment can be accurately adjusted manually or electrically, with a minimum gap of 0.1mm, which can meet the processing needs of films with different thicknesses.
In daily use, regular maintenance is the key to prolonging the service life of the equipment. It is necessary to regularly clean the residual materials on the roller surface, check the bearing lubrication status, and ensure the smooth operation of the transmission system. With the development of rubber industry, Open mill has been continuously upgraded while maintaining traditional advantages. The new intelligent models have realized automatic recording and traceability of process parameters, providing strong support for the standardization of open mill rubber mixing process and continuously promoting the improvement of silicone rubber product quality.
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Dongguan YingSiDa Intelligent Technology Co., Ltd.
Audited supplier
4 month
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