1. Product Definition & Core Functions
TheHS2 4-Bank Proportional Remote Control Valveis a critical hydraulic control component designed for precise proportional control of multiple actuators. Its core functions include:
• Proportional Control: Output pressure/flow is directly proportional to input electrical signals (e.g., PWM or analog voltage), enabling stepless speed adjustment and precise positioning.
• 4-Bank Design: Integrates four independent valve spools to simultaneously control four hydraulic circuits (e.g., four cylinders or motors).
• Remote Operation: Electrically controlled via wired or wireless signals, suitable for hazardous or complex environments.
2. Technical Structure & Components
(1) Valve Body Design
• Four Independent Spools: Each spool governs a hydraulic circuit, available in slide-valve or poppet-valve configurations based on design requirements.
• Proportional Solenoids: Each spool is equipped with a proportional solenoid driven by electrical signals to regulate flow/pressure.
• Modular Integration: The 4-bank valve body may adopt a modular design for easy installation and maintenance, minimizing leakage points.
(2) Control Methods
• Electrical Input: Supports PWM (Pulse Width Modulation) or analog voltage (e.g., 0–10V) signals.
• Feedback Mechanisms: Some models integrate position or pressure sensors for closed-loop control, enhancing accuracy.
• Communication Protocols: Compatible with industrial protocols like CAN Bus or RS485 for seamless integration with PLCs or supervisory systems.
(3) Key Specifications
• Rated Pressure: Typically 210–350 bar (3,000–5,000 psi), suitable for high-pressure hydraulic systems.
• Max Flow Rate: Single-spool flow ranges from 10–100 L/min (model-dependent).
• Response Time: Millisecond-level response for dynamic control.
• Protection Rating: IP65 or higher for dust/water resistance in harsh environments.
3. Applications
(1) Construction Machinery
• Excavators: Coordinated control of boom, arm, bucket, and swing motions.
• Cranes: Precise control of luffing, slewing, and telescoping.
• Concrete Pump Trucks: Synchronized control of boom extension and pumping pressure.
(2) Agricultural Machinery
• Combine Harvesters: Adjustment of header height and threshing drum speed.
• Sprinkler Systems: Control of nozzle angle and flow rate.
(3) Industrial Automation
• Hydraulic Presses: Multi-station synchronous pressure control.
• Robotics: Precise motion control of hydraulically driven joints.
(4) Special Vehicles
• Fire Trucks: Remote control of water cannon angle and flow.
• Military Vehicles: Explosion-proof remote operation in hazardous zones.
4. Core Advantages
(1) High-Precision Control
• Proportional solenoids achieve micron-level spool displacement, with flow/pressure accuracy of ±1%.
(2) Independent Multi-Circuit Control
• Four spools allow independent parameter settings, eliminating inter-circuit interference and enhancing system flexibility.
(3) Safe Remote Operation
• Electrical control replaces mechanical linkages, reducing operator exposure to dangerous zones (e.g., high temperature, high pressure, toxic environments).
(4) Energy Efficiency
• On-demand flow adjustment minimizes energy waste and extends hydraulic component lifespan.
(5) Easy Integration
• Supports standard industrial interfaces for rapid deployment in existing hydraulic or automation systems.
5. Selection & Considerations
• Flow/Pressure Matching: Select spool specifications based on actuator requirements to avoid overload or inefficiency.
• Signal Compatibility: Verify input signal type (PWM/analog) matches the controller.
• Environmental Adaptability: Choose models with protection ratings (e.g., IP67 for outdoor use).
• Maintainability: Prioritize modular designs for easy spool replacement and fault diagnosis.
6. Common Faults & Troubleshooting
• Unstable Flow: Check solenoid power supply, signal interference, or spool sticking.
• Slow Response: Calibrate the proportional amplifier or replace worn spools.
• Leakage: Inspect seal degradation or valve body cracks.
Summary
TheHS2 4-Bank Proportional Remote Control Valveis a high-performance, multifunctional hydraulic control solution for applications requiring precise, multi-circuit proportional control. Its value lies in enhancing hydraulic system flexibility, safety, and energy efficiency through electrical control technology. Selection should focus on flow/pressure requirements, signal compatibility, and environmental resilience.