1. Core Component Analysis
GFT80T3B185 Travel Gearbox
• Model Interpretation(to be confirmed by manufacturer; example below):
• GFT: May denote "Gearbox for Tracked Vehicle" or manufacturer-specific code.
• 80: Rated input power (kW) or torque class (e.g., 80 kNm).
• T3: Design version or gear ratio tier (e.g., three-stage planetary reduction).
• B185: Output shaft type or mounting interface size (e.g., Type B flange, Ø185 mm).
• Key Functions:
• Converts rotational power from hydraulic motors/electric motors into low-speed, high-torque output for tracked vehicle propulsion.
• Integrates brake, lubrication system, and sealing structure for harsh environments (e.g., mud, dust).
• Technical Specifications(replace with actual data):
• Input Speed: 0–2,500 rpm
• Output Torque: 180–220 kNm
• Reduction Ratio: 45:1
• Protection Grade: IP67 (dust-tight and waterproof)
Jiamusi 200 Roadheader
• Equipment Type: Boom-type roadheader for coal mine/tunnel excavation.
• Model "200": May indicate cutting power (200 kW), cutting head diameter (2,000 mm), or total weight (200 tons).
• Core Systems:
• Cutting Unit: Rotary cutting head with pick tools for rock fragmentation.
• Loading Unit: Scraper conveyor for muck collection.
• Travel Unit: Tracked chassis driven by the GFT80T3B185 gearbox.
• Typical Operating Conditions:
• Rock hardness: f≤8 (coal/soft rock).
• Tunnel cross-section: 4–25 m², gradient: ±18°.
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2. Compatibility Justification
Why Choose GFT80T3B185?
• Torque Adaptation: Output torque meets traction requirements for climbing/steering under heavy load.
• Reliability: Planetary reduction gearing + forced lubrication ensure continuous operation in long-duration tunneling.
• Mounting Compatibility: Interface dimensions (e.g., B185 flange) match roadheader chassis design, minimizing retrofit costs.
System Synergy Principle
1. Power Source: Hydraulic pump station supplies high-pressure oil to drive travel motors.
2. Transmission Path: Motor → GFT80T3B185 gearbox (speed reduction/torque multiplication) → Track drive sprocket.
3. Control Logic: Proportional valves adjust motor displacement for stepless speed regulation.
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3. Application Scenarios
Coal Mine Roadway Excavation
• Operating Parameters:
• Rock hardness: f=6 (medium-hard coal/rock).
• Advancing speed: 0–8 m/min.
• Gradient: 12° uphill.
• GFT80T3B185 Performance:
• Sustained output torque ≥200 kNm prevents track slippage.
• Sealing structure reduces dust intrusion, lowering failure rates by 30%.
Tunnel Expansion Project
• Challenges: Humid environment + confined space.
• Solutions:
• IP67 protection grade prevents water ingress.
• Compact design fits narrow tunnels (width <5 m).
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4. Technical Documentation Expansion (English Template)
Parameter Table
【表格】
Item GFT80T3B185 Jiamusi 200 Roadheader
Rated Input Power 80 kW 200 kW (cutting)
Output Speed Range 0–55 rpm 0–30 m/min (travel)
Cooling Method Air/liquid cooling Water-cooled cutting motor
Weight ~1.2 tons ~85 tons
Maintenance Guidelines
• Gearbox: Replace lubricant every 500 hours; inspect oil seal leakage.
• Roadheader: Clean cutting head pick holders daily; monitor track tension.