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A2FE Series Hydraulic Motors

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Product details
1. Model Breakdown (A2FE125/61W-VZL171)
 
• A2FE: Bosch Rexroth's axial-piston variable-displacement motor series code, indicating abent-axis designwith variable displacement capability.
 
• 125: Theoretical displacement (unit: cm³/rev), representing a per-revolution displacement of 125 mL, reflecting torque output capacity.
 
• 61W:
 
    • 61: Control method code, denotinghydraulic servo control(external hydraulic signal-based displacement adjustment).
 
    • W: Mounting form code, indicatingflange mounting + splined shaft connection, compatible with standard mechanical interfaces.
 
• VZL171:
 
    • V: Seal type code, representingdual-lip seals + wiper ring, suitable for high-dust environments.
 
    • Z: Axial clearance adjustment code, indicatingautomatic clearance compensationto reduce leakage over time.
 
    • L171: Bosch Rexroth's internal batch or customization code, potentially involving special materials, coatings, or customer-specific requirements.
 
2. Structural Design & Operating Principle
 
• Bent-Axis Configuration:
 
    • Pistons and driveshaft form a25°–30° inclination angle, converting hydraulic energy to mechanical energy via rotating cylinder blocks.
 
    • Advantage: Higher axial load capacity compared to swashplate motors, ideal for heavy-duty applications.
 
• Variable Displacement Control:
 
    • Displacement adjusted via aproportional valveregulating servo piston position, enabling stepless displacement control (0%–100%).
 
    • Control accuracy: ±1% displacement error, response time <50 ms.
 
• Key Components:
 
    • Piston/Cylinder Assembly: Precision-lapped with hard chrome plating (HRC 60–62) for wear resistance.
 
    • Port Plate: Dual-metal sintered structure with >5,000-hour wear life.
 
    • Bearing System: Tapered roller bearings for combined radial/axial load support.
 
3. Technical Specifications
 
【表格】
 Parameter A2FE125/61W-VZL171 Typical Values
Rated Pressure 35 MPa (continuous) / 40 MPa (peak)
Max Speed 2,500 rpm (no-load) / 1,800 rpm (full-load)
Output Torque 420 Nm (at rated pressure)
Volumetric Efficiency ≥95% (rated conditions)
Total Efficiency ≥88% (rated conditions)
Weight ~65 kg
Media Compatibility Mineral oil/HFA/HFB/HFC biodegradable fluids
Operating Temperature -20°C ~ +80°C (standard) / +100°C (high-temp option)
 
4. Performance Features
 
• High Power Density:
 
    • 125 cm³/rev displacement delivers 420 Nm torque, suitable for driving large winches and slewing mechanisms.
 
• Variable Flexibility:
 
    • Hydraulic servo control supports remote displacement adjustment, ideal for excavator boom/arm coordination.
 
• Durability:
 
    • Automatic clearance compensation (Z code) limits leakage increase to <5% over long-term operation.
 
• Environmental Adaptability:
 
    • VZL seal combination passes IP67 testing, enabling submersible installation (e.g., underwater equipment).
 
5. Application Scenarios
 
• Construction Machinery:
 
    • Drive systems for excavator travel/slewing, crane luffing mechanisms.
 
• Mining Equipment:
 
    • Roadheader cutting head drives, conveyor tensioning systems.
 
• Industrial Vehicles:
 
    • Forklift lift/tilt hydraulics, AGV steering drives.
 
• Marine Engineering:
 
    • Deck machinery (anchor winches, mooring winches), deep-sea drill thrusters.
 
6. Selection & Compatibility
 
• System Matching Considerations:
 
    • Ensure pump flow range covers motor’s max displacement × max speed.
 
    • Use pressure-compensated valves to prevent overpressure.
 
• Alternative Options:
 
    • Lower-displacement models (e.g., A2FE80) for light-duty applications to reduce costs.
 
    • Competitor comparisons: Kawasaki K3V125, Linde HMR125 (evaluate efficiency curves and seal longevity).
 
7. Maintenance & Troubleshooting
 
• Routine Inspections:
 
    • Oil cleanliness: Maintain NAS 7 or better (install return-line filters).
 
    • Case drain port: Regularly drain condensation to prevent internal corrosion.
 
• Common Failures:
 
    • Loss of Power: Check servo valve spool sticking or variable cylinder internal leakage.
 
    • Abnormal Noise: Loose piston ball joints or worn port plates.
 
    • Leakage: Aged seals or cracked housing (pressure-test to confirm).
 
• Maintenance Intervals:
 
    • Replace hydraulic oil and filters every 2,000 hours.
 
    • Disassemble for inspection every 5,000 hours (check piston-to-cylinder clearance ≤0.03 mm).
 
8. Industry Trends
 
• Electrification Integration:
 
    • Development of electro-hydraulic hybrid drives with integrated electronic variable pumps, reducing energy consumption by >20%.
 
• Digitalization:
 
    • Built-in sensors for pressure/temperature monitoring and CAN bus fault预警 (predictive maintenance).
 
• Material Innovation:
 
    • Carbon fiber-reinforced polymer (CFRP) housings for 30% weight reduction and enhanced impact resistance.
 
For 3D models or detailed test reports, contact Bosch Rexroth’s technical center with equipment serial numbers and operational parameters to customize solutions.
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