The automotive precision interior and exterior injection mold customization service is dedicated to meeting the unique needs of modern automotive manufacturing, enabling customized production of vehicle components through high-precision mold development. Covering both exterior parts (e.g., bumpers, door handles) and interior components (e.g., dashboards, door panels), the service provides full-process solutions from mold design and engineering development to mass production, helping manufacturers create differentiated products.
Technological & Process Advantages
Leveraging advanced CAD design, CAE analysis, and high-precision equipment (such as 5-axis CNC machining centers and EDM machines), the service ensures mold precision up to ±0.01mm, capable of forming complex surfaces and intricate structures. Mold flow analysis optimizes filling paths to reduce defects like sink marks and warpage, enhancing dimensional consistency and surface quality of molded parts. High-strength alloy steels (e.g., NAK80, S136) with heat treatment (hardness up to HRC50+) are used for molds, supporting over one million production cycles to ensure long-term stability.
Full-Scenario Application Capability
The service caters to production scales from small batches (50–100 pieces) to million-level mass production, adapting to all vehicle types including cars, SUVs, and commercial vehicles. It offers lightweight design solutions (e.g., thin-wall injection molding, micro-foam molding), reducing component weight by 15%–20% to improve fuel efficiency. It also supports functional integration, such as mold design for embedded electronic components and surface coating processes, meeting the innovative needs of smart cockpits and new energy vehicles.
Sustainability & Quality Assurance
Committed to green manufacturing, the service adopts eco-friendly processes like lead-free electroplating and water-based release agents, reducing mold energy consumption by 30% compared to traditional solutions. Certified under IATF 16949, it implements strict quality control from mold design review and First Article Inspection (FAI) to PPAP documentation management in mass production, with 100% coverage of critical dimension inspections. Full lifecycle services including regular maintenance, wear repair, and technical upgrades ensure continuous production efficiency.
Industry Empowerment & Innovation
Deeply aligned with electrification and intelligence trends, the service supports mold development for special components in new energy vehicles, such as battery pack casings and ADAS sensor housings. With a 20% shorter project cycle than industry average, its rapid response capability accelerates new vehicle R&D and iteration for clients. Serving leading automakers and tier-1 suppliers, it has successfully delivered over 500 high-precision molds with a stable part yield rate of 98.5%, becoming a key technical backbone in the automotive manufacturing supply chain.