Such products are mainly processed by die cutting or punching forming process, and can be manufactured into corresponding dimensions and shapes according to the structure and installation requirements of different products. Foam material itself has certain buffering, isolation, sealing and protection functions, so it is widely used in office automation (OA) equipment, household appliances, new energy and energy storage equipment and other products.
Inside OA equipment such as printer and copier, foam die cutting parts are generally used for buffering, positioning, isolation and protection between parts, and can also be used to reduce friction or collision between parts according to specific structure. In household appliances and energy storage equipment, it may be used for structural support, gap filling, shock absorption and local protection inside the equipment. The thickness, density, hardness and temperature resistance requirements of foam materials vary from application to application.
Gaoqi provides customized foam die cutting services, which can be processed according to 2D drawings, 3D documents or physical samples provided by customers. Through die cutting process, different materials such as foam, foam rubber, EPDM, EVA and PE can be processed into circular, square and various special-shaped structures. Meanwhile, composite processing procedures such as adhesive backing and film covering can be added according to product requirements.
For foam parts with complex structure, it is required to confirm the material thickness, dimensional tolerance, knife edge position and the assembly method of the product in advance. We will select the appropriate die cutting method and cutter die according to the product structure, and confirm the actual size and assembly effect in the lofting stage. Batch production can be further arranged after sample confirmation.
If the product has special thickness, shape or adhesion requirements, specific parameters can also be provided in the early stage and evaluated by the engineering team in combination with materials and processing technology. Gaoqi not only provides simple foam die cutting, but also can provide die cutting, punching, adhesive and material composite and other supporting processing services according to product requirements.
From small batch samples to subsequent batch orders, we can arrange production according to the number of products and delivery time. For customers who need customized foam pads, foam seals, cushion pads, insulation spacers and other products, drawings or samples can be provided directly, and we will confirm the appropriate processing scheme according to the specific structure.