Woodgrain Imitation Production Line for aluminum plate
4 month ago
-
A. Customizable single/double station design, flexible selection of models, greatly improve the cost-effectiveness;
-
B. Special high-temperature vacuum film design ensures the transfer effect
-
C. Multi-protection device: vacuum over-voltage protection, vacuum constant voltage control;
-
D. With a mature touch-screen human-machine interface, parameters are more convenient and intuitive
This aluminum wood grain transfer furnace employs bag extraction vacuum wood grain transfer printing, producing highly realistic wood grain, marble, and other finishes on the surface of transferred products. It is primarily designed for thermal transfer printing on metal surfaces treated via spraying, baking, electrophoresis, etc.
1. Furnace Body
Serves as the foundational component for assembling other parts and providing thermal insulation. Consists of an outer shell, insulation material, and frame.
2. Heating and Temperature Control System
The electrical control system comprises an electrical cabinet containing PLC, touchscreen, solenoid valves, switches, etc. Power requirements: Three-phase four-wire AC380V, 16KW (gas-fired), 130KW (electric-fired). All drag chain cables use high-flex, anti-break cables from major brands.
3. Vacuum Adhesion Device
Comprising a water ring vacuum pump, piping, vacuum suction heads, frame, and walking feed mechanism to achieve suction and adhesion of wood/stone pattern films.
4. Film Reverse-Blow Device
Interconnects a medium-pressure blower with vacuum suction heads. Performs reverse film blowing after profiles exit the furnace for rapid film removal and enhanced production efficiency.
5. Vacuum Auxiliary Frame
Comprising a fixed support, movable vacuum frame, and water tank. Serves as the working platform for profile loading and unloading.MAIN COMPOSITION
1. Thermosetting transfer furnace (including burner and heat circulation system) 2 sets
2. Vacuum and drive device 2 sets (Cover-style)
3. Fully automatic electric control system 1 set
- Transfer Printing Aluminum Profile Length ：Aluminum Profile Sheet: 1220*2440mm
- Maximum Profile Cross-Section Dimensions：Width 1220mm × Height 2440mm
- Production Capacity ：Approx. 4-8 batches/hour, 2-3 tons
- Transfer Paper Types：Plastic-based and pure paper wood grain pattern paper(wood effect transfer consumables)
- Processing Temperature ：150°C-185°C (using four-zone temperature detection)
- Curing Time ：7-15 minutes (depending on material size and paper type)
- Heating Method ：Liquefied petroleum gas, natural gas, or electric heating
- Comprehensive Energy Consumption ：6.5m³--9.0 m³/ t (Gas consumption per ton of aluminum transferred, based on aluminum size)
- Conveying Method ：Automatic/Manual
- Site Area Requirements (Reference Furnace Dimensions) ：Length12000mm × Width 2800mm × Reference Height 3000mm
- Reference Furnace Dimensions ：Length 4200mm × Width 2600mm × Height 2810mm
- Frame：Single frame dimensions: 3000mm long × 1600mm wide (Additional platform specifications: 1500mm × 800mm)
- Number of Profiles per Transfer ：Cover-style
- Operating Power Consumption ：10KW (96KW when using high-efficiency electric heating tubes as heat source)
- Total Motor Power ：12KW
- Outer Shell Structure：Fully painted; exterior color customizable per user requirements
- Outer Shell Material：2.0mm A3 steel plate
- Inner Shell Material：1.5mm A3 galvanized steel plat
- Insulation Structure & Materials：Aluminosilicate glass fiber wool + high-quality rock wool with density 100Kg/m³, insulation layer thickness approx. 230mm, delivering superior energy-saving insulation performance.
- Airflow Method：Bottom-supply, top-return circulation system with adjustable air outlets.
- Air Duct Material ：Formed from 2mm galvanized steel plate via hydraulic bending.
- Furnace Chamber Inlet Reference Dimensions：Width: 1800mm, Height: ≥730 mm.
Similar Video Recommendation
If you are interested in the product, contact Bossgoovideo.com for more information
- *To:
- FOSHAN ALUPACKPRO MACHINERY CO.,LTD.
- *Message:
-
Submit
Main Product:
Aluminum Processing Machinery,
Aluminum Production Line,
Aluminum Packaging Machinery,
Shrink Packaging Line ,
Heat Seal Packaging Machine,
Shrink Packing Machinery