JH-05B Fully Automatic Single-Head Terminal Crimping and Housing Insertion Machine
8 month ago
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24-wire simultaneous processing – 350-400 cycles/hr for electronic wires, 280-300 cycles/hr for ribbon cables
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Compatible with 10 housing pitches – 0.8mm to 3.96mm, 2P-20P with tool-less changeover
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Wire range AWG#32 to #18 – Length 25-800mm, cutting accuracy ±0.1mm + 0.1%
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Integrated QC system – OK/NG auto-sorting with optional CCD vision and pressure inspection
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Premium core components – Inovance/Leadshine servo, HIWIN guides, TBI screws, Airtac cylinders
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Self-developed PLC – Touchscreen control, multi-machine networking capable
| Parameter | Specification |
|---|---|
| Model | JH-05B |
| Wire Range | AWG#32 – AWG#18 |
| Wire Length | 25-800mm (customizable) |
| Cutting Accuracy | ±0.1mm + 0.1% of length |
| Capacity (Electronic Wire) | 350-400 cycles/hr @ ≤200mm, 24 terminals/cycle |
| Capacity (Ribbon Cable) | 280-300 cycles/hr @ ≤200mm, 24 terminals/cycle |
| Housing Pitch Compatibility | 0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm |
| Housing Pins | 2P – 20P (tool-less changeover) |
| A-end Strip Length | 0-6mm |
| B-end Strip Length | 0-9mm |
| B-end Conductor Length | 4-9mm |
| B-end Tinning Length | 0.5-9mm |
| Air Pressure | 0.5-0.7MPa (clean, dry air) |
| Power Supply | AC220V |
| Machine Dimensions | 1900×1300×1800mm (excl. twister/oven) |
| Weight | Approx. 620kg (excl. wire frame & oven) |
5.1 Standard Feature
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Wire feeding and cutting
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A-end and B-end stripping
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A-end: Crimp + insert into housing
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B-end: Strip + twist/tin (half-strip optional)
5.2 Optional Functions
| Function | Description |
|---|---|
| Pressure Inspection | Real-time crimp force monitoring |
| CCD Vision | Terminal/housing position and quality check |
| Wire Arranging | Post-process wire organization |
| Twisting (4-12 levels) | Multi-level twist for shielded/twin wires |
| Marking / Laser Coding | Wire identification marking |
| Robotic Loading | Automated material handling |
5.3 Quality Inspections
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Material presence detection
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Knot detection
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Terminal presence and position
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Housing detection
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Air pressure monitoring
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Motor status
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CCD vision (optional)
6.1 High Output: 24 Wires Simultaneously
Unlike traditional machines that process one wire at a time, the JH-05B's servo-driven system processes up to 24 wires per cycle. For electronic wires under 200mm, this delivers 350-400 cycles per hour – equivalent to 8,400-9,600 terminated and inserted wires per hour.
6.2 Quick Changeover: 2P-20P Tool-less
Housing changes from 2P to 20P require no tools. Changeover time is reduced from 15-20 minutes to under 3 minutes – critical for manufacturers running small-batch, high-mix production lines.
6.3 Wide Housing Compatibility
Supports 10 pitches: 0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm. One machine covers most standard electronic and automotive housing types.
6.4 Premium Core Components
Built with Inovance/Leadshine servo motors, HIWIN guides, TBI screws, and Airtac cylinders – the same tier of components found on machines costing 2-3x more.
6.5 Integrated QC with OK/NG Sorting
Each terminal and housing is checked. Rejected parts are automatically sorted into an NG bin, preventing defective assemblies from reaching downstream processes.
| Industry | Application |
|---|---|
| Home Appliances | Internal wiring harnesses for washing machines, refrigerators, air conditioners |
| Automotive | Door harnesses, seat harnesses, lighting harnesses (AWG#22-#18) |
| Industrial Control | Sensor cables, ribbon cable assemblies, control panel wiring |
| Consumer Electronics | Power supply wiring, internal device harnesses |
| Medical Devices | Low-voltage signal harnesses (AWG#28-#32) |
Q1: What wire types can the JH-05B process?
A: Electronic wire, ribbon cable, twin wire, and shielded wire. Wire range AWG#32 to AWG#18.
Q2: What is the actual output per hour?
A: For electronic wires ≤200mm: 350-400 cycles/hr × 24 terminals = 8,400-9,600 terminated and inserted wires per hour.
Q3: How long does housing changeover take?
A: 2P to 20P changeover is tool-less and takes less than 3 minutes.
Q4: Does the machine detect bad crimps?
A: Yes. Optional pressure monitoring and CCD vision are available. Standard OK/NG sorting separates rejected parts automatically.
Q5: What is the power requirement?
A: AC220V. Air pressure: 0.5-0.7MPa clean, dry air.
Q6: Can the B-end be twisted only (without tinning)?
A: Yes. B-end half-strip is optional. Full tinning, partial tinning, or twist-only are configurable.
Q7: What is the warranty?
A: Standard 12-month warranty with remote support and spare parts availability. On-site training available.
Q8: How much floor space is needed?
A: Machine footprint: 1900×1300mm. Allow additional space for wire frame and oven (approximately 2.5m total length).
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Automatic Housing Insertion Machine,
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