JH-07B-6J Fully Automatic Dual-End Crimping and Single-End Insertion Machine with Integrated Wire Twisting

8 month ago

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Dongguan Juhai Machinery Equipment Co., Ltd.

9 month

Product details

Automated Terminal Insertion with 100% Inspection: Crimp Force Monitoring & Machine Vision ensure flawless assembly for critical applications.

Product Highlights

1. Full Automation – Auto wire feed/cut, dual-end crimping with mid‑wire twisting (2‑4 wires), A‑end insertion, B‑end twist/tinning, and integrated QC monitoring.

2. High‑Speed Output – Processes up to 24 wires simultaneously via a servo‑driven system.

3. Wide Compatibility – Supports housings from 0.8 mm to 3.96 mm pitch and multiple wire types (AWG #32–#18).

4. User‑Friendly Interface – Touchscreen control, minimal training required.

5. Quick Changeover – Tool‑less adaptation for 2P‑20P housings.

6. Proven Reliability – Built with premium components including servos, HIWIN linear guides, and TBI screws.

7. Automatic Sorting – Real‑time identification of OK/NG products.

8. Flexible Customization – Optional marking functions available for both standard and special orders.

All-in-One Automatic Harness Workstation: From Wire Reel to Finished Cable Assembly with Tested Terminals

As a key component of any modern Wire Harness Assembly Line, our Automatic Housing Insertion Machine provides the critical final step in connector assembly. This precision Wire Harness Machine ensures every terminal is securely and correctly seated, guaranteeing the reliability of the entire automated production system.

Machine Main Specification：

Model	JH07B-6J Customized Dual-Crimp Single-Insert Twisting Machine
Standard Feature	Auto wire feed/cut; A-end: strip/crimp/insert; B-end: strip/crimp/twist (2-4 wires per pair)
Optional Function	Terminal pressure detection, CCD inspection, wire arrangement, 4/6-level twisting, housing/wire marking
Inspections	Flux/tin presence, wire presence/kinking, terminal/housing detection, air pressure alarm, motor fault, CCD vision (stripping, insertion, color sequence)
Production Capacity	Electronic wires: 250–300 cycles/hr (12 terminals/cycle, ≤200mm) Ribbon cables: 280–300 cycles/hr (24 terminals/cycle, ≤200mm)
Twisting Parameters	A-end untwisted length: ≥15mm B-end untwisted length: 8–18mm Max. 6 twisted pairs per cycle; 2–4 wires per twisted pair
Wire Length	Non-twisted wires: 35–800mm (customizable) Twisted wires: 50–600mm Ribbon cables: 60–800mm (customizable)
Cutting Accuracy	±0.1mm + 0.1% of length
Compatible Housing Pitch	0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm (2P–12P single-row housings)
Applicable Wire Range	AWG#32-AWG#18
Strip&Tin Dimensions	A/B-end strip: 0–6mm B-end conductor twist: 4–6mm, tin dip: 0.5–6mm (customizable)
Air Pressure	0.5-0.7MPa (clean, dry air)
Machine Dimension	1900 × 2000 × 1800 mm (excluding twister/oven)
Power Supply	AC220V
Machine weight	Approx. 980 kg (excluding twister/oven)
Main component configuration	Servo/stepper motors (Inovance/Leadshine), TBI ball screws, HIWIN rails, Airtac cylinders, self-developed PLC, Yihada standard parts, Panasonic/Jiazhun sensors, Omron sensors, Hikvision vision system

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Dongguan Juhai Machinery Equipment Co., Ltd.

Audited supplier

9 month

Main Product: Automatic Housing Insertion Machine, Automatic Terminal Crimping Machine, Wire Crimping Machine , Wire Cutting Stripping Machine, Seal Insertion Machine, Stripping Machine

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