1. Brand and Product Background
• Brand: The WM09A1 hydraulic gear motor is manufactured byHALDEX(Sweden), a global leader in hydraulic systems specializing in vehicle and logistics equipment. Its products are renowned for high performance and reliability under demanding conditions.
• Product Positioning: The WM09A1 belongs to HALDEX’s high-pressure gear motor series, designed for harsh operating environments, ensuring long-term durability in extreme weather and rigorous applications.
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2. Core Features
• Structural Advantages:
• Compact Design: External gear configuration for minimal size and weight, ideal for space-constrained installations.
• High-Pressure Resistance: Optimized sealing design to withstand high-pressure conditions and minimize leakage risks.
• Contamination Tolerance: Operates reliably even with lower hydraulic fluid cleanliness levels, suitable for harsh environments.
• Performance Parameters:
• Rated Pressure: Typically200–250 bar(model-dependent), with some variants reaching280 bar.
• Speed Range: Suitable for medium-to-high speeds, with rated speeds of1,600–4,000 rpm. Minimum stable speed recommended:≥500 rpm(to avoid pulsation).
• Displacement: Range of0.16–99 cc/rev, adjustable for varying torque requirements.
• Materials and Craftsmanship:
• Body: Cast iron or aluminum alloy for strength and corrosion resistance.
• Gears: Hardened steel gears for high wear resistance.
• Bearings: Needle bearings or precision rolling bearings to reduce friction and enhance mechanical efficiency.
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3. Application Scenarios
• Construction Machinery: Drive systems for excavators, loaders, and road rollers (e.g., slewing mechanisms powered by hydraulic motors).
• Agricultural Machinery: Hydraulic lift systems or steering mechanisms in combine harvesters and tractors.
• Logistics Equipment: Hydraulic drives for forklifts and stackers.
• Industrial Sector: Hydraulic circuits in injection molding machines, die-casting machines, or as actuators in other hydraulic systems.
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4. Technical Specifications (Example)
【表格】
Parameter Typical Value
Model WM09A1 1821356 (varies by configuration)
Structure Type Gear-type
Load Type Cycloidal motor (some variants)
Operating Pressure 10 MPa (some models up to 25 MPa)
Speed Type Low-speed motor (some support high speed)
Customization No (standard models only)
Port Size Matches pump displacement (e.g., G1/2", M22×1.5)
Weight Approx. 2–5 kg (model-dependent)
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5. Selection and Usage Recommendations
• Pump Matching: Select displacement based on system flow requirements to ensure motor speed stays within optimal range (avoid low speeds causing pulsation).
• Pressure Setting: Set system pressure slightly above the motor’s rated pressure (e.g., 110% of rated value) for safety margins.
• Installation Position: Mount on the high-pressure side of the pump outlet, close to the pump to minimize pressure loss.
• Maintenance Interval: Regularly inspect seals for wear, gear engagement, and fluid cleanliness. Replace hydraulic oil every500 operating hoursor annually.
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6. Common Faults and Troubleshooting
• Leakage: Check for aged or damaged seals; replace O-rings or composite seals.
• Pressure Instability: Clean valve spools and seats to remove contaminants; adjust spring preload.
• Excessive Noise: Verify hydraulic fluid viscosity or air entrapment; replace fluid and bleed the system.
• Failure to Start: Inspect for broken springs or stuck adjustment mechanisms; replace the valve body if necessary.
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7. Industry Standards and Certifications
• International Standards: Compliant withISO 4408(hydraulic valve performance testing) andISO 10770-1(electro-hydraulic proportional valve standards).
• Safety Certifications: Certified byCE,UL, orCCS (China Classification Society)for export or specialized applications.