I. Core Functions & Features
1. Precise Pressure Control
• Supports multiple pressure ratings (60, 80, 100, and 125 bar) to suit diverse working conditions.
• Built-in maximum pressure relief function prevents system overpressure, enhancing safety.
2. Fast Response & Low Hysteresis
• Brake pressure accurately follows operator force changes with minimal lag, ensuring smooth, delay-free braking.
• In multi-axle braking scenarios, each axle receives braking force nearly simultaneously, improving coordinated control precision.
3. Compact Design & Installation Convenience
• Ultra-compact structure weighing only 2.7 kg, ideal for space-constrained machinery (e.g., mobile equipment, compact devices).
• Pipe-connected design reduces system leakage points, boosting overall reliability.
4. Durability & Environmental Adaptability
• Components crafted from high-quality materials (e.g., carburized steel gears, ductile iron housing) for long-lasting performance.
• Operates reliably in high-temperature, high-pressure, and harsh environments (working temperature range: 0°C–60°C).
II. Technical Advantages
1. Modular Design
• Simplifies maintenance with easily replaceable parts, reducing downtime and costs.
• Enables quick repairs, suitable for industrial applications demanding high availability.
2. Built-in Safety Mechanisms
• Integrates a maximum pressure limiter in the braking circuit to automatically regulate pressure and prevent system failures.
• Transmits braking force through sealed pipelines, minimizing energy loss and enhancing force transmission efficiency.
3. Low-Noise Operation
• High-precision gear meshing reduces vibration and impact, keeping noise below 70 dB(A) for noise-sensitive environments.
III. Typical Applications
1. Construction Machinery
• Vibratory rollers: Provides stable high-pressure oil for vibration wheels, ensuring optimal compaction.
• Excavators/loaders: Drives travel or working attachments, improving operational responsiveness.
• Cranes: Controls boom lifting/lowering and slewing, ensuring safe heavy-load handling.
2. Special-Purpose Vehicles
• Fire trucks: Delivers reliable pressure support during emergency braking, shortening stopping distances.
• Mining dump trucks: Withstands harsh conditions to ensure stable braking system performance.
3. Industrial Equipment
• Injection molding machines: Controls mold opening/closing and injection actions for precision forming.
• Forging machinery: Provides hydraulic pressing force for metal shaping.
• Elevator systems: Drives hydraulic lifting mechanisms for smooth operation.
IV. Selection & Usage Recommendations
1. Match Pressure Ratings
• Choose the appropriate model based on maximum system pressure (e.g., 60 bar for light-duty, 125 bar for heavy-duty).
• Confirm if built-in pressure relief is required to avoid additional safety valve configurations.
2. Optimize Installation Space
• Prioritize pipe-connected models (e.g., LT05MKA-3X/100/02M) for space savings.
• Ensure rigid mounting bases and ≤0.05 mm misalignment tolerance between drive and motor shafts.
3. Maintenance & Care
• Regularly replace hydraulic oil and filters to prevent contaminant-induced wear on gears and seals.
• Inspect pipeline connections for tightness to avoid pressure drops from leaks.
V. Model Variants
• LT05MKA-31/100/02M: High-performance version with advanced control technology for ultra-precision applications (e.g., precision machining equipment).
• LT05 Pedal Valve: Designed for full-hydraulic braking systems in vehicles, enabling stepless remote control of braking force via pedal angle—ideal for modified vehicles or special machinery.