I. Product Overview
TheA6VE55HZ3/63W-VZL02000Bis avariable-displacement axial piston motor/pumpmanufactured byRexroth (Bosch Rexroth AG), featuring aswashplate designunder theA6VE series. Renowned for its high power density, compact structure, and long service life, this product is widely used in mobile and stationary equipment requiring hydrostatic transmission, such as construction machinery, mining equipment, and metallurgical machinery.
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II. Key Specifications
1. Operating Principle
• Utilizes anaxial conical piston rotor setwith a swashplate design, where pistons reciprocate within cylinders to achieve suction and discharge of hydraulic fluid, converting hydraulic energy into mechanical energy (as a motor) or vice versa (as a pump).
2. Core Parameters
• Displacement: 55 cm³/rev (may vary slightly based on model suffix).
• Nominal Pressure: 32 MPa, suitable for high-pressure applications.
• Operating Temperature Range: 30°C to 90°C, adaptable to harsh environments.
• Fluid Compatibility: Hydraulic oil (cleanliness required to prevent wear).
• Mounting Type: Flange-mounted for easy integration with gearboxes or other equipment.
• Material: Cast iron housing for durability.
3. Structural Features
• Swashplate Design:
• Piston rotor set angled relative to the drive shaft, with a spherical valve plate enabling automatic centering to reduce leakage and wear.
• Compact & High Power Density:
• Space-saving design ideal for applications with limited installation space.
• Long-Life Bearing System:
• Robust bearings designed for high loads and continuous operation.
• Low Noise Operation:
• Optimized fluid channels and valve plate structure minimize operational noise.
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III. Functions & Applications
1. As a Hydraulic Pump
• Converts mechanical energy (e.g., from an electric motor or engine) into hydraulic energy in open or closed-loop systems, supplying power to actuators (e.g., hydraulic cylinders, motors).
• Ideal for high-pressure, low-flow applications such as:
• Travel drives and slewing mechanisms in construction machinery.
2. As a Hydraulic Motor
• Converts hydraulic energy into mechanical energy in hydrostatic transmission systems, driving rotational loads.
• Output Speed: Proportional to pump flow and motor displacement.
• Output Torque: Proportional to pressure differential and displacement.
• Suitable for precision-controlled speed and torque applications, such as:
• Winches and conveyors in mining equipment.
3. Typical Applications
• Construction Machinery:
• Excavators, loaders, road rollers, cranes (travel, slewing, and hoisting systems).
• Mining Equipment:
• Roadheaders, shearers, hoists (drive systems).
• Metallurgical Machinery:
• Rolling mills, continuous casting machines (hydraulic drives).
• Agricultural Machinery:
• Large tractors, combine harvesters (hydraulic systems).
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IV. Technical Advantages
1. High Efficiency & Energy Savings
• Reduced internal leakage due to swashplate design improves volumetric efficiency.
• Optimized fluid channels minimize pressure losses and energy consumption.
2. Reliability & Durability
• Robust cast iron housing and long-life bearings withstand harsh operating conditions.
• Spherical valve plate with automatic centering reduces wear and extends service life.
3. Easy Maintenance
• Modular design simplifies disassembly and repair.
• Standardized interfaces and mounting dimensions facilitate replacement and upgrades.
4. Flexible Control
• Compatible with various control valves (e.g., proportional, servo) for precise speed and torque control.
• Supports both open- and closed-loop circuit designs.
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V. Selection & Usage Considerations
1. Selection Criteria
• System Pressure: Ensure nominal pressure exceeds maximum system operating pressure.
• Flow Requirements: Match displacement to actuator flow demands.
• Installation Space: Choose flange mounting or other configurations based on equipment layout.
• Environmental Conditions: Consider temperature, humidity, and dust levels.
2. Usage & Maintenance Tips
• Fluid Cleanliness:
• Regularly replace hydraulic oil and maintain cleanliness to prevent contamination-induced wear.
• Temperature Monitoring:
• Avoid operation outside specified temperature ranges to prevent performance degradation.
• Abnormal Noise/Vibration:
• Immediately shut down and inspect if unusual sounds or vibrations occur.
• Scheduled Maintenance:
• Replace seals, bearings, and other wear parts per manufacturer recommendations.