I. Core Spare Parts Composition
1. Pump Body
• Material: High-strength ductile iron or cast steel, with strong impact resistance for high-pressure applications.
• Function: Serves as the main structure of the pump, housing critical components such as pistons and valve plates, and forming hydraulic oil flow channels.
2. Piston
• Material: Precision-machined alloy steel or ceramic-coated for superior wear resistance.
• Function: Achieves suction and discharge of hydraulic oil through reciprocating motion, acting as the core power output component.
3. Valve Plate
• Material: Stainless steel or special alloy, with a highly polished surface.
• Function: Controls the flow direction of hydraulic oil, enabling smooth switching between suction and discharge while minimizing internal leakage.
4. Swashplate
• Function (for variable-displacement pumps): Adjusts the piston stroke by varying its angle, thereby regulating pump displacement (e.g., in V30D series variable pumps).
• Material: High-strength alloy steel with surface hardening for wear resistance.
5. Bearings
• Type: Cylindrical roller bearings or spherical roller bearings.
• Function: Supports rotating components (e.g., drive shafts) to reduce friction and ensure smooth operation.
6. Seals
• Material: Fluororubber (FKM) or polytetrafluoroethylene (PTFE).
• Function: Prevent hydraulic oil leakage and withstand high-temperature, high-pressure environments.
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II. Technical Characteristics
1. High-Pressure Performance
• Rated pressure up to 35 MPa, suitable for construction machinery requiring high pressure (e.g., concrete pump trucks, excavators).
2. Variable Displacement Adjustment (Optional)
• Some V30D models support swashplate angle adjustment for stepless displacement variation, meeting load-sensing control demands.
3. Modular Design
• Standardized spare part interfaces enable quick replacement and maintenance, reducing downtime.
4. Corrosion Resistance
• Key components use stainless steel or special coatings to adapt to harsh environments (e.g., marine applications).
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III. Application Scenarios
1. Construction Machinery
• Hydraulic system main pumps for concrete pump trucks, excavators, and rotary drilling rigs.
2. Industrial Equipment
• High-pressure hydraulic power applications in injection molding machines, die-casting machines, and hydraulic presses.
3. Marine Hydraulics
• Deck machinery and steering gear systems on ships.