Custom Ind SS Welded Sheet Metal Housings

6 month ago

102 0 

Anhui Anchuangcheng Intelligent Manufacturing Co., Ltd.

8 month

Product details

New Energy Vehicle Outdoor AC Power Housing Bracket - Durable Infrastructure Solution

Engineered for resilience and adaptability, our Outdoor AC Power Housing Bracket series provides the critical structural backbone for public EV charging networks. Designed to meet the rigorous demands of commercial parks, municipal installations, and residential communities, this integrated solution combines a robust AC charging column with a highly customizable mounting bracket. We deliver long-term reliability, compliance, and complete design flexibility to global B2B partners, ensuring your charging infrastructure stands the test of time and environment.

Technical Specifications

AC Charging Column

Material: High-Quality Carbon Steel (Q235B) or Aluminum Alloy (6063-T5)
Column Thickness: 3.0mm - 5.0mm (optimized for strength & weight)
Surface Treatment: Hot-dip Galvanizing + Electrostatic Powder Coating (Double Layer)
Operating Temperature: -40℃ to +70℃
Design Life: >10 years in harsh outdoor conditions

Housing Bracket

Material Options: High-Strength Steel, Aluminum Alloy, or Stainless Steel
Load Capacity: 50kg - 300kg (Custom engineered)
Design: Modular structure with pre-drilled standardized mounting holes
Installation: Compatible with expansion bolts and chemical anchors

Environmental & Safety Ratings

Ingress Protection (IP): IP54 or higher (Dustproof & Water-resistant)
Structural Certification: Withstands Wind Force 12 & Seismic Intensity 7
Electrical Safety: Compliant with IEC, CE, UL leakage current and grounding requirements

Core Features & Engineering Advantages

Extreme Environment Durability

The dual-layer surface protection (galvanizing + powder coating) offers superior defense against corrosion, UV radiation, and extreme temperature cycling, making it ideal for coastal, desert, and cold climate installations.

Engineered Structural Integrity

Every bracket design is validated through precise structural mechanics calculations. This ensures optimal weight distribution and prevents deformation, providing a stable foundation for valuable charging hardware—applying the same rigorous engineering principles we use for Replacement pet door frames that demand precision fit and durability.

High Compatibility & Modularity

The bracket's modular design accommodates single, dual, or multi-pile configurations and is compatible with internal modules from major AC charging pile brands, simplifying your sourcing and integration process.

Precision Manufacturing for Perfect Fit

Utilizing CNC cutting and precision welding, we ensure dimensional accuracy and consistency. This commitment to precision, akin to our work on intricate Wearable device housing and Customized gold instrument casing projects, guarantees seamless on-site assembly and component fit.

Streamlined Installation Process

Site Preparation & Foundation: Prepare the concrete base or wall mounting point according to supplied drawings.
Bracket Mounting: Secure the main housing bracket to the foundation using the provided template and recommended fasteners (expansion bolts/chemical anchors).
Column Assembly: Assemble the AC charging column onto the pre-mounted bracket, ensuring all alignment pins or bolts are fastened securely.
Electrical Integration: Route cables through the internal channels, connect the charging modules and protection devices within the spacious housing, and perform grounding checks.
Final Inspection & Testing: Conduct a structural integrity check, verify IP rating seals, and perform initial electrical safety tests before commissioning.
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Primary Application Scenarios

This versatile product is the cornerstone for diverse outdoor charging deployments:

Public Fast-Charging Hubs & Municipal Lots: Centralized, high-availability installations requiring maximum durability and public safety compliance.
Commercial & Office Parks: Flexible single or dual-pile setups that enhance property value and tenant services.
Highway Service Areas & Transit Corridors: All-weather, vandal-resistant solutions built for 24/7 reliability in exposed locations.
Residential Communities (Above Ground): Custom-sized and aesthetically integrated columns for visitor or resident charging at community entrances or surface lots.
Retail & Hospitality: Durable charging points that complement site aesthetics and attract EV-driving customers.

Direct Benefits for Your Project & Business

Reduce Lifetime Maintenance Costs: Exceptional corrosion resistance and structural stability minimize repairs and downtime.
Accelerate Project Rollout: Pre-drilled holes and modular design enable rapid, error-free installation, cutting labor time and costs.
Mitigate Compliance Risks: Products are designed and tested to form a compliant foundation for your system's UL, CE, or IEC certifications.
Future-Proof Your Investment: High load capacity and compatibility support equipment upgrades or expansions without replacing the core infrastructure.
Gain a Single-Point Supplier: Source both column and bracket from one reliable partner, simplifying logistics, quality control, and accountability.

Certifications & International Compliance

We design with global market access in mind. Our manufacturing processes and product designs adhere to key international standards. The housing and bracket system is engineered to help your overall charging station achieve necessary certifications such as CE (EU), UL (North America), and IEC standards. Third-party testing verifies critical safety and environmental ratings, including wind load (Force 12), seismic activity, and IP54+ ingress protection.

Comprehensive Customization Services

Your project is unique. Our full-spectrum customization ensures a perfect fit:

Dimensions & Layout: Custom height, footprint, and configuration (single/dual/multi-pile).
Material & Finish: Choose from steel, aluminum, or stainless steel with any RAL color powder coat.
Functional Integration: Add cable management systems, locking mechanisms, branding panels, or special mounts for ancillary devices.
Scenario-Specific Design: Solutions for extreme cold (insulation), high-vandalism areas (reinforced construction), or specific aesthetic themes.

Quality-Assured Production & Testing

Every unit is built to last, backed by a stringent quality protocol:

Raw Material Inspection: Verification of material certificates and grade for all metal stock.
Precision Fabrication: CNC-controlled cutting, bending, and welding for consistency.
Surface Treatment Verification: Monitoring of galvanizing thickness and powder coat adhesion.
Pre-Dispatch Testing: Each batch undergoes load testing, corrosion resistance checks, and waterproof (IP) validation.
Documentation & Packaging: Units are shipped with installation guides, test reports, and in protective packaging to prevent transit damage.

Frequently Asked Questions (FAQ)

What is the lead time for standard vs. customized orders?

Standard configuration orders typically ship within 15-20 days. Customized solutions require 25-35 days from final design approval, depending on complexity.

Can you provide a load calculation report for a specific bracket design?

Yes. For custom projects, our engineering team can provide a summary structural load analysis report to validate the design for your specific equipment weight and environmental conditions.

How does the powder coat color hold up in direct sunlight?

We use premium-grade, UV-resistant polyester powder coatings. Combined with the galvanized underlayer, this ensures color stability and prevents chalking or fading for over a decade in most climates.

Do you supply the complete charging station or just the housing/bracket?

We specialize in the structural housing, bracket, and column — the durable "shell" for your technology. You integrate your chosen electrical modules (EVSE controller, screen, payment system). This allows you to select best-in-class internals while we provide the robust outdoor protection.

What after-sales support do you offer?

We provide detailed installation manuals, technical drawings, and responsive customer support for installation queries. A standard warranty covers manufacturing defects, and we can supply replacement parts if needed.