Haitian Injection Molding Machine Touchscreen

3 month ago

6 0 

4 year

Product details

I. Core Functions

1. Intuitive Operation & Monitoring

• High-Resolution Touchscreen Interface: Enables rapid programming and operation monitoring via touch controls, improving efficiency by 30% compared to traditional manual methods and streamlining workflows.

• Real-Time Data Display: Supports live monitoring of critical parameters such as melt pressure and temperature fluctuations, with automatic process parameter compensation to ensure production stability.

2. Multi-Step Process Presets

• Allows programming and storage of multi-step processes, enabling users to preset parameter combinations for different production scenarios and switch quickly between them, enhancing equipment flexibility.

3. Fault Diagnosis & Early Warning

• Built-in fault display and alarm system detects equipment abnormalities in real time, triggers automatic shutdown, and provides fault codes with troubleshooting guidance to minimize downtime risks.

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II. Technical Features

1. User-Friendly Design

• Optimized Interactive Interface: Graphical interface with clear operational logic reduces training costs and suits operators of varying experience levels.

• Transparent Monitoring Window: Some models feature transparent mold observation windows combined with touchscreen displays for enhanced production visibility and operational safety.

2. High Compatibility & Customization

• Material Versatility: Supports over 15 materials, including EVA, PC, EPS, PP, ABS, food-grade PP, and PC, meeting diverse production needs.

• Adjustable Parameters: Mold temperature control accuracy of ±1°C and maximum injection pressure of 170 MPa, with customization options for special materials (e.g., high-temperature-resistant polylactic acid).

3. Integration & Automation

• Smart Automation System: Seamless integration with Haitian’s "X-Injection Cloud" platform for remote diagnostics, big data analytics, and mold wear prediction, enabling digital production management.

• Multi-Device Collaboration: Supports linkage with robots and automated production lines to create unmanned production cells, boosting overall efficiency.

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III. Application Scenarios

1. Mass Production

• Ideal for high-volume manufacturing of plastic forks, packaging boxes, and automotive components, with a 20% cycle time optimization via high-speed hydraulic systems to enhance throughput.

2. Precision Manufacturing

• In fields like mobile phone lenses and medical devices, high responsiveness and precision control ensure a product yield rate of ≥99.2%.

3. Complex Process Support

• Combined with gas-assisted molding (e.g., Tianjian machines + MuCell micro-foaming modules), achieves 20% weight reduction while improving bending resistance by 35%, meeting lightweighting demands.

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IV. Key Advantages

• Efficiency Gains: Rapid programming and real-time monitoring via touchscreen reduce manual intervention and shorten production setup times.

• Cost Optimization: Smart compensation lowers defect rates, while remote diagnostics cut on-site maintenance needs, reducing operational costs by 15–20%.

• Quality Assurance: High-precision parameter control and material compatibility ensure consistent product quality, meeting premium market standards.

• Technological Forward-Compatibility: Hardware foundation for future smart factory upgrades, supporting Industry 4.0 transformation through AI-driven cloud integration.

Haitian Injection Molding Machine Touchscreen – Full Details

1. Basic Information

- Device: Touchscreen (HMI Human‑Machine Interface) for Haitian injection molding machines

- Brand: Haitian International, a leading manufacturer of injection molding machines in China

2. Main Models & Screen Specifications (Compatible with all Haitian series)

1. Older 2nd‑/3rd‑generation machines (Haitian‑Tech control system)

- Sizes: 7‑inch, 8.5‑inch, 10.4‑inch resistive touchscreens

- Models: MMI‑2386T, MMI‑255, AK580, V8/Q8 panels; compatible with MAⅡS and 2nd‑generation Tianlong series

2. New 5th‑generation intelligent models (KEBA / Haitian self‑developed control system)

- Sizes: Mainstream 12.1‑inch and 15.6‑inch industrial capacitive touchscreens

- Compatible models: MA5 series, JU two‑plate machines, 5th‑generation Tianlong series; support multi‑touch and zoom‑in/zoom‑out operations like smartphones

3. Hardware structure: Industrial‑grade TFT color screen + touch panel + control mainboard, metal housing, dust‑proof, oil‑resistant and anti‑electromagnetic interference, suitable for high‑temperature and dusty injection molding workshops

3. Core Functions

1. Process parameter setting: One‑key adjustment of temperature, pressure, speed, time, position, holding pressure, material feeding, cooling, etc., with built‑in common process templates

2. Real‑time status monitoring: Visual display of mold opening/closing, injection, ejection, oil temperature, system pressure and production counting

3. Fault alarm and self‑diagnosis: Pop‑up reminders for abnormalities, fault codes and log records for easy troubleshooting and maintenance

4. Data management: Recipe storage and retrieval, USB export, multi‑language switching, connection with MES industrial networking systems

5. Intelligent control: Intelligent mold opening/closing, energy consumption control, automatic lubrication; 5th‑generation models support remote operation & maintenance and production statistics

4. Matching Control Systems

- Older models: Haitian‑Tech2, AK series, equipped on MAⅡS and 2nd‑generation Tianlong machines

- New models: KEBA 5th‑generation controller, Haitian intelligent system, standard for 5th‑generation machines with greatly upgraded CPU performance and faster touch response

5. Common Faults & Maintenance Tips

1. Black screen, blurred display, unresponsive touch and invalid buttons

2. Communication failure: Abnormal communication with the main CPU board, mostly caused by poor contact of flat cables or communication wires

3. Spare parts for maintenance: Original screens, touch panels, control boards and membrane panels; abundant universal replacement parts available on the market