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BATTERY Contacts FOR 'AA' Male Battery 5221

2 month ago
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Huizhou Antenk Electronics Co., Ltd., a ISO9001, ISO14001 and IATF16949:2016 certified manufacturer with over 250 employees and a 10,000m² facility, proudly presents the BATTERY Contacts FOR 'AA' Male Battery Model 5221. This precision-engineered component is specifically designed for the positive terminal (male side) of standard AA batteries, featuring a raised button / convex dimple geometry with an integrated spring arm. Manufactured in our东莞 facility using high-speed precision stamping presses (11 sets from Japan/Taiwan) and premium phosphor bronze (C5191) or beryllium copper, Model 5221 delivers ultra-low contact resistance below 15 milliohms with nickel, selective tin, or gold plating options. Key characteristics include a consistent normal force of 80–120 grams, supporting continuous currents up to 3A and operating reliably from -30°C to +85°C. The contact includes an anti-overstress stop to prevent permanent deformation during insertion. All production follows our 180+ automatic assembly machines and 180+ precision terminal molds, with 100% automated optical inspection (AOI) on every batch. The product is RoHS, REACH compliant and UL recognized (E472792).
 
Application Scope: Model 5221 is widely used in remote controls, wireless keyboards/mice, portable flashlights, digital cameras, blood glucose meters, children's toys, security sensors, automotive key fobs, and industrial instruments – markets where Antenk already supplies customers in the USA, Germany, South Korea, India, and beyond. Usage Method: Solder the contact's tail via through-hole or SMT to the PCB, ensuring the raised dome faces outward. Insert the AA battery positive terminal (button end) against this contact, with the negative end against a female spring contact. Precautions: Do not exceed 3A continuous current; avoid reverse polarity installation; operate within -30°C to +85°C range. Advantages Over Competitors: Unlike generic contacts with loose tolerances (±0.15mm), Antenk’s Model 5221 maintains ±0.05mm precision using Japanese/Taiwanese tooling. Competitors often require 10,000+ MOQ and 
500
500–1,000 tooling fees; Antenk offers low MOQs (1,000 units) with no tooling fees for standard modifications (materials, plating, dome height, tail geometry). Our IATF16949 certification ensures automotive-grade quality management – something most battery contact suppliers lack. Additionally, our 48-hour salt spray testing (double the industry standard) and 10,000-cycle validation ensure superior reliability.
 
Antenk’s vertical integration delivers consistent quality for Model 5221. Process flow: (1) In-house mold design and fabrication (180+ precision terminal molds); (2) High-speed stamping on Japanese/Taiwanese presses at up to 800 strokes/minute; (3) Barrel plating (nickel/tin/gold) with real-time thickness monitoring; (4) 100% AOI dimensional inspection (±0.05mm tolerance); (5) Spring force testing per EIA-364-04; (6) Contact resistance testing per EIA-364-06; (7) 48-hour salt spray corrosion testing; (8) Automated assembly on 180+ machines; (9) Final QC with lot traceability. Our laboratory houses 20+ testing devices including profile projectors, hardness testers, and environmental chambers. With 250+ employees including dedicated engineering and QA teams, we provide free samples, 2D/3D CAD drawings, and 24-hour technical support. Contact Antenk today for a quotation – we typically respond within 4 hours and ship samples within 3 days. Ask about our volume discounts (5,000+ units) and custom design services backed by 18+ mold-making machines.
 
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HuiZhou Antenk Electronics Co., LTD
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Main Product: Connectors , Wire harness, Board to board connector , Wire to board connector , Battery holders , Industrial connector