20kHz Ultrasonic Rotary Sonotrode Core for Radial Acoustic Welding1
3 month ago
Product details
This industrial-grade ultrasonic welding system is engineered for high-efficiency radial acoustic welding and fabric processing. Designed to convert high-frequency electrical energy into precise mechanical vibration, it enables fast, clean, and durable seams without traditional needles or threads. The system operates at 20kHz, delivering consistent vibration power to bond synthetic fabrics and coated materials with strong adhesion and waterproof performance. It is widely used in textile manufacturing, outdoor gear production, and protective apparel processing, offering reliable performance, high efficiency, and low operational costs for modern industrial production lines.
Product Description
This ultrasonic welding system consists of a digital ultrasonic generator, a high-performance transducer, and a precision rotary sonotrode. The generator provides stable 20kHz frequency output, while the transducer converts electrical signals into mechanical vibration. The rotary sonotrode then transmits this vibration to the material surface, creating instant molecular friction and heat to melt and bond synthetic fibers.
The core of the system is the rotary sonotrode, which is designed for continuous radial welding operations. It ensures uniform pressure and vibration distribution across the seam, resulting in clean, wrinkle-free edges with no fraying or curling.
The system eliminates the need for preheating, allowing for continuous, high-speed operation. It is easy to set up and operate, with intuitive controls similar to traditional sewing machines, making it accessible to standard sewing workers.
The 20kHz Ultrasonic Rotary Sonotrode Core is optimized for high-volume production, delivering consistent welding results with strong adhesion and a three-dimensional embossed effect.
Product Information
-Operating at a standard frequency of 20kHz, the system supports rated power of 600W with a maximum power of 1000W, compatible with 110V/220V power supplies.
-It is packaged in sturdy cartons to protect the precision components during transit, and is produced in Shenzhen with a monthly capacity of 200 units, ensuring reliable supply for global orders.
-The system is suitable for processing a wide range of materials, including nylon, polyester, non-woven fabrics, T/R cloth, multi-layer laminates, and coated textiles with a chemical fiber content of over 30%.
-It is fully compatible with standard Ultrasonic Sewing Machine Parts, making maintenance and replacement simple and cost-effective.
Performance Characteristics
-No Needles or Threads: Eliminates thread breakage and frequent thread changes, creating seamless, waterproof seams with strong adhesion and decorative embossing.
-Clean, Damage-Free Edges: The ultrasonic process seals edges without cracking, fraying, or curling, preserving the integrity of the fabric.
-High Efficiency: Operates 5-6 times faster than traditional sewing machines, significantly improving production speed and output.
-Continuous Operation: No preheating required, supporting long-hour industrial use with consistent performance.
-The Ultrasonic Radial Welding Sonotrode Core ensures uniform vibration distribution, resulting in high-quality, consistent seams across the entire production run.
Application Scenarios
-Textile & Apparel: Used for lace stitching, bed covers, pillowcases, curtains, raincoats, windbreakers, and children’s clothing.
-Outdoor & Travel Products: Ideal for tents, backpacks, travel belts, handbags, car covers, and camping gear requiring waterproof and durable seams.
-Protective & Medical Products: Suitable for masks, protective apparel, and non-woven fabric products requiring sterile, sealed seams.
-Home & Decor Items: Used for tablecloths, chair covers, lampshades, and decorative accessories with embossed patterns.
-As the Ultrasonic Rotary Welding Sonotrode Core, it serves as the key component in high-performance sewing systems.
-The Radial Acoustic Welding Transducer Kit provides a complete, ready-to-use solution for integrating into new or existing production lines.
-As a core Industrial Sewing Machine Core, it enhances the capabilities of standard sewing equipment, expanding its range of applications.
-The system’s Ultrasonic Sewing Core Parts are built for durability, ensuring long service life and minimal downtime in busy factory environments.
Designed for reliability and versatility, this ultrasonic welding system is a cost-effective solution for manufacturers looking to upgrade their production processes, improve product quality, and meet the growing demand for high-performance textile products.
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Shenzhen YIKE Ultrasonic Equipment Co., Ltd.
Audited supplier
3 month
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