Sludge Hopper 2

Product Overview

This WLD series sludge hopper & sludge storage silo is indispensable intermediate buffering facility of Complete sludge treatment equipment and vital auxiliary component of complete Integrated sludge dewatering system, standard matching storage unit for full-set Full set municipal sludge processing machine and rear-end buffer container of finished cake from Industrial sludge thickening & dewatering equipment, realizing stable temporary stockpiling and orderly quantitative feeding to subsequent Automatic sludge dosing & conveying unit. Available with flat gate type and jaw gate two discharge configurations plus electric/hydraulic dual driving options, volume range covers 2~100m³ to satisfy diversified sludge storage demand of municipal wastewater sludge disposal line.

Features

• Optional volume specification from 2m³ up to 100m³, customizable large-size integrated silo for big-scale Complete sludge treatment equipment project layout, flexible matching different production capacity of Integrated sludge dewatering system
• Dual discharge structural selection: flat bottom gate valve and jaw gate, equipped with electric or hydraulic drive respectively to coordinate different unloading rhythm of Full set municipal sludge processing machine and follow-up Automatic sludge dosing & conveying unit
• All steel plate & section steel welded silo body complies with standard welding specification for high structural rigidity, built-in rubber water-stop on gate position to avoid sludge leakage and odor escape of whole sludge treatment line
• Large-size integrated storage silo adopts gravity plus mechanical combined unloading design with anti-bridging sliding frame, effectively eliminating sludge arching caused by moisture fluctuation inside bin after Industrial sludge thickening & dewatering equipment dewatering
• Theoretical bin volume exceeds rated effective capacity by 30% to reserve surplus space for fluctuating sludge inflow from upstream dewatering host, stabilizing feeding continuity of downstream conveying equipment
• Complete supporting auxiliary set including level gauge, hydraulic station and matched screw unloader realizes automatic linkage with front and rear equipment of full Complete sludge treatment equipment.

Technical Parameters

Standard effective volume range V:2m³~100m³; Two mainstream discharge structure: flat gate valve type / jaw gate type; Available drive mode: electric actuator / hydraulic power unit; Core function: temporary sealed storage of dewatered sludge and quantitative buffering transfer to subsequent conveying equipment; Flat gate composition: steel storage silo, electric actuator, lead screw and flat gate valve with rubber sealing; Jaw gate composition: welded steel silo, electric push rod and hinged fan-tooth jaw gate; Large integrated silo extra accessories: steel platform & support, anti-bridging sliding frame, hydraulic drive package, level transmitter, unloading screw conveyor and hydraulic gate assembly; Welding execution standard: JB/ZQ4000.3-86.

Customization Service

Custom non-standard bin volume beyond 2~100m³ range according to daily sludge output of on-site Industrial sludge thickening & dewatering equipment and full Complete sludge treatment equipment; choose flat gate or jaw gate unloading structure matching feeding frequency of Full set municipal sludge processing machine and Automatic sludge dosing & conveying unit; switch electric or hydraulic driving mode based on site power configuration and automation requirement of Integrated sludge dewatering system; expand full set large-scale auxiliary components including anti-bridging slide frame and level monitoring system for oversized sludge storage project; customize internal cone structure and surplus volume ratio aiming at high-viscosity easy-caking dewatered sludge.

Production Process & Quality Control

1. Step1 Raw carbon steel plate and section steel incoming inspection before blanking and splicing for Complete sludge treatment equipment storage bin body processing
2. Step2 Silo integral welding strictly following JB/ZQ4000.3-86 standard, precision machining of gate assembly and drive matching parts for Integrated sludge dewatering system auxiliary facility
3. Step3 Install rubber sealing strip, electric/hydraulic drive and matched unloading accessory according to selected structural type; assemble full set sliding frame and hydraulic parts for large integrated silo
4. Step4 Gate opening-closing stroke test and anti-leakage inspection to verify stable quantitative discharging performance for downstream Full set municipal sludge processing machine and Automatic sludge dosing & conveying unit
5. Step5 Outer anti-rust coating and export wooden case packaging for finished sludge storage hopper supporting Industrial sludge thickening & dewatering equipment.

Customer Testimonials and Reviews

• European Wastewater Treatment Contractor: This WLD sludge storage hopper acts as critical buffer link of our full Complete sludge treatment equipment, effectively balancing intermittent discharge from dewatering machine and continuous feeding of subsequent Automatic sludge dosing & conveying unit for stable running of whole Integrated sludge dewatering system.
• Southeast Asia Sewage Plant Purchaser: Diversified structural options perfectly match different layout of our complete Full set municipal sludge processing machine production line and rear-end Industrial sludge thickening & dewatering equipment supporting system.
• Middle East Environmental Equipment Distributor: Customized volume and driving form sludge hopper has become standard buffering storage product for local municipal sludge treatment tender projects equipped with full-set Complete sludge treatment equipment.

FAQ

• Q: What two unloading structural types are available for WLD sludge hopper?
  A: Flat bottom gate valve type and jaw gate type, two optional structures to fit different feeding requirement of Automatic sludge dosing & conveying unit and Complete sludge treatment equipment.
• Q: What drive choices can be configured for discharge gate?
  A: Electric drive and hydraulic drive two modes matching different automation grade of Integrated sludge dewatering system.
• Q: How does large silo prevent internal sludge bridging?
  A: Adopt gravity + mechanical sliding frame combined unloading structure to break sludge arching from inside for steady output after Industrial sludge thickening & dewatering equipment.
• Q: What’s the surplus volume design ratio of large sludge silo?
  A: Theoretical bin volume is 30% larger than rated storage capacity to buffer fluctuating sludge inflow of full Full set municipal sludge processing machine.