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5 week ago

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BOLEDON TRANSMISSION TECHNOLOGY（GUANGDONG）CO.，LTD

2 month

Product details

Modern industrial manufacturing and intelligent warehousing face universal operational pain points including limited workshop floor space, disorderly material circulation and mismatched conveying speed between upstream and downstream processes. Traditional single-layer roller conveying equipment can only realize one-way material transportation, requiring independent return lines and transfer equipment to complete pallet circulation, which not only occupies massive workshop space, but also increases equipment investment and daily maintenance costs. In response to the efficient and space-saving upgrading demands of modern production lines, the 2-Tier Aluminum Pallet Roller Conveyor adopts a innovative dual-layer modular structure, integrating upper-layer finished material delivery and lower-layer empty pallet recycling into one integrated device. It perfectly solves the problems of scattered conveying equipment and low space utilization, and can be flexibly combined into diversified automated Conveyor Systems to adapt to multi-scene industrial material handling. Our complete product series includes speed-adjustable Variable Speed Aluminum Pallet Roller Conveyor, flexible mobile Assembly Line Vertical Roller Cart and integrated fixed-type Direct Two Layer Aluminum Conveyor Line, covering fixed production line operation and decentralized workstation flexible scheduling demands.

Different from heavy carbon steel double-layer conveyors with complicated assembly procedures, the 2-Tier Aluminum Pallet Roller Conveyor adopts high-strength anodized aluminum alloy profile frame. This material features lightweight, anti-corrosion, rust-free and durable characteristics, no need for regular paint maintenance, and is suitable for long-term operation in dust-proof electronic workshops, humid packaging workshops and standardized intelligent warehouse environments. The precisely arranged high-strength galvanized rollers ensure smooth and jitter-free transportation of standard industrial pallets, plastic turnover boxes and finished product assemblies. As the core fixed configuration model, the Direct Two Layer Aluminum Conveyor Line adopts integrated frame welding and modular assembly design, with reserved mounting ports for sensors, limit stoppers and induction switches. It can be quickly connected with automated robots, sorting machines and packaging equipment, helping enterprises build highly integrated and intelligent Conveyor Systems with simplified installation and stable operation.

To adapt to the variable production rhythm of multi-variety and small-batch customized production lines, our Variable Speed Aluminum Pallet Roller Conveyor provides intelligent stepless speed regulation function. Equipped with independent frequency conversion control system, this model supports independent speed adjustment for the upper conveying layer and lower return layer. Production personnel can flexibly match the conveying speed according to material weight, processing cycle and packaging efficiency, effectively avoiding material accumulation, pallet collision and conveying lag caused by fixed single speed. The optimized roller anti-deviation structure of the Variable Speed Aluminum Pallet Roller Conveyor ensures stable material operation under variable speed conditions, greatly improving the overall coordination efficiency of automated assembly lines and making the entire Conveyor Systems more flexible and adaptable.

Aiming at the material transfer demands of scattered workstation and frequently adjusted production layouts, our portable Assembly Line Vertical Roller Cart becomes an indispensable auxiliary configuration for dual-layer conveying lines. Breaking the limitation of fixed conveying lines, the Assembly Line Vertical Roller Cart is equipped with high-load silent brake casters and foldable support legs, which can be freely moved and positioned between different assembly stations. It assists the fixed Direct Two Layer Aluminum Conveyor Line in completing temporary material distribution, pallet transition and finished product transfer tasks, realizing the organic combination of fixed-line long-distance conveying and mobile short-distance handling, and further enriching the functional diversity of industrial Conveyor Systems.

Our 2-Tier Aluminum Pallet Roller Conveyor series has been widely applied in home appliance assembly and intelligent warehousing sorting industries, accumulating reliable and verifiable industrial application cases. In the household appliance manufacturing industry, a large Turkish home appliance manufacturer faced low space utilization and chaotic pallet circulation in its assembly workshop. Traditional single-layer conveyors and scattered transfer carts occupied nearly one-third of the production area, restricting capacity expansion. After upgrading the workshop with our Direct Two Layer Aluminum Conveyor Line and Variable Speed Aluminum Pallet Roller Conveyor, the enterprise realized integrated feeding and pallet return, reducing conveying equipment floor space by 50%. The adjustable speed function perfectly matched the assembly beat of different appliance components, improving the overall operating efficiency of the assemblyConveyor Systems by 28%.

In the intelligent warehousing and finished product sorting industry, a Southeast Asian logistics integration enterprise needed flexible and efficient conveying equipment for its multi-area sorting workshop. The scattered workstation required frequent equipment position adjustment, and the fixed conveying line could not meet flexible scheduling demands. The enterprise matched our fixed dual-layer lines with multiple sets of Assembly Line Vertical Roller Cart to build a hybrid flexible conveying system. The mobile roller carts realized fast material transfer between different sorting stations, while the Variable Speed Aluminum Pallet Roller Conveyor ensured stable and efficient batch conveying of finished pallets. After the renovation, the workshop material turnover efficiency was significantly improved, and the manual handling cost was reduced by 30%, solving the long-standing problem of low flexibility of traditional warehouse Conveyor Systems.

In conclusion, the 2-Tier Aluminum Pallet Roller Conveyor relies on lightweight aluminum frame, dual-layer space-saving structure and flexible speed regulation performance to create an efficient and low-consumption industrial material handling solution. From fixed integrated Direct Two Layer Aluminum Conveyor Line and rhythm-adjustable Variable Speed Aluminum Pallet Roller Conveyor to flexible mobile Assembly Line Vertical Roller Cart, our diversified product portfolio can form complete customized Conveyor Systems for assembly, packaging, sorting and warehousing scenarios. We support personalized size customization and functional accessory upgrading, helping global manufacturing and warehousing enterprises optimize space layout, improve production efficiency and reduce long-term operational costs.