Flash Butt Welding Machine2

4 month ago

9 0 

2 year

Product details

Automatic Hydraulic Cylinder Butt Welder Fusion Jointing Welding Machine

I. Technical process scheme:

Fit to the welding: let us discuss according to real products to confirm applicable configuration for the Butt Welding Machine.

Type: Horizontal structure, upper and lower jaw arms, 4 large parts are framed in cast steel structure, with PLC control, hydraulic clamping, touch screen, servo electric cylinder, linear rail guide to control the flash and upsetting, core execution logic built around mature automatic forming logic of the equipment.

Hydraulic clamping, servo electric cylinder flash and upsetting, a core working mechanism supporting full operational automation of the whole set of Automatic Flash Butt Welding Machine.

Left and right clamping, the pressure is individually adjustable and displayed with a pressure gauge.

The movable board and the body are guided by linear rail.

The main transformer has a built-in temperature controller.

Two types of functions: pulsating and non-pulsating; these dual working modes enrich the functional breadth of the integrated Automatic Butt Welding System.

II. List of Components:

PLC Mitsubishi Fx1n40MP

Touch screen Taiwan PK70

Button, Fuji FUN

Servo motor and drive Eura 7.5KW

Upsetting screw Taiwan made nut Φ80

Reducer Domestic RV130-10

Piston pump for hydraulic station Domestic 31.5MP

Switchboard cabinet With thyristor 2000A

Front stainless steel visual tank; ease of water temperature monitoring

The hydraulic system includes a hydraulic valve block made by Rexroth (China).

The equipment is painted with titanium blue shrink varnish;

Linear rail guide HIWIN HGW55HA

Electrodes are made of chrome zirconium copper;

Accompanied with a set of hydraulic valve seals;

Accompanied with jaws: a set of chrome-plated copper electrodes are mounted on the body.

Following machine parameters as a example of UN-400KVA,

III. Requirement:

Purchaser should prepare by itself:

Power transformer: 1. Ordinary transformer >= 630KVA; only for this machine>=400KVA

Two-phase power source for main transformer A.B. 440V. >=180 mm2 copper wire Distance <50 m.

Three-phase four-wire A.B.C.N 440V >=8 mm2 copper wire; (workshop power is enough)

Note: 1. The cracking rate due to welding is less than 0.5%, the rate of micro cracks is less than 10%.

2. In case of an equipment failure that cannot be solved by purchaser, supplier must give a response within 24 hours and seek a feasible solution. All costs and expenses incurred after the warranty period shall be separately discussed and settled by the parties.

Rated power :	400KVA
Min. welding area:	200 mm²
Max. welding area:	1200mm²
Max. width at joint:	360mm
Welding travel velocity:	5-30/mm/s stepless velocity regulation
Hydraulic pressure:	5~12MPa
Rated clamping force:	400KN
Rated upsetting force:	200KN
Max. adjustment of jaw:	120mm
Transformer level:	6 levels
Secondary voltage:	4-9V
Cooling water pressure:	0.2MPA
Cooling water flow rate	≥50L/Min.
Oil pump motor:	11KW
Duty cycle of transformer:	60%
Overall weight	≈9T

Automatic Hydraulic Cylinder Butt Welder Fusion Jointing Welding Machine

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Ningbo Xin Chang Machinery Co.,Ltd

Audited supplier

2 year

Main Product: Friction Welding Machine, Spot Welding Machine , Butt Welding Machine, Seam Welding Machine, Laser Welding Machine, Stud Welding Machine

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