Fully automatic crimping & housing marking insertion machine

Product Overview

The JH-09B is a fully automatic double-end crimping and double-end insertion machine with an integrated housing marking function. It performs wire feeding, cutting, stripping, terminal crimping on both ends, housing insertion on both ends, and prints marks on housings in one continuous cycle.

The housing marking function allows manufacturers to print batch numbers, date codes, wire sequence identifiers, or polarity marks directly onto the housing surface. This eliminates secondary marking operations and ensures traceability throughout the product lifecycle.

The JH-09B processes electronic wire and ribbon cable from AWG#30 to AWG#20. It supports housing pitches of 1.0, 1.25, 1.5, 2.0, 2.54, and 3.96mm, with 2P to 12P universal compatibility. For applications requiring only single-end insertion, the B-end can be switched to stripping and tinning mode instead of crimping and insertion.

The machine is designed for automotive, home appliance, industrial control, and medical device wire harness manufacturers who need reliable double-end terminated assemblies with permanent housing identification.

Key Highlights

• Housing marking integration – Print batch numbers, date codes, wire sequence IDs, or polarity marks directly on housings during production. Eliminates secondary marking operations.

• Double-end crimp + double-end insert – Both A-end and B-end perform terminal crimping and housing insertion. Fully terminated assemblies in one cycle.

• 400-450 cycles/hour – High-speed production with stable output.

• B-end mode switching – B-end can be switched from crimp+insert to stripping+tinning for applications requiring only single-end insertion.

• CCD vision inspection – Forward CCD for wire sequence verification. Side CCD for insertion depth verification.

• Electronic wire + ribbon cable – Processes both wire types on the same machine.

• 2P-12P universal – Same-pitch housings share the same vibratory feeder. Tooling changeover is simple and fast.

• Premium components – Inovance servos, Hiwin guides, TBI screws, Airtac pneumatics, Schneider sensors.

• Touchscreen HMI – Parameter adjustment, production monitoring, and 50+ saved parameter sets for quick changeover.

Technical Specifications

Dual CCD Vision System

The JH-09B is equipped with two CCD vision cameras for comprehensive quality verification.

Inspection logic:

• Forward CCD detects wire sequence error → Wire is rejected without crimping/insertion

• Side CCD detects incomplete insertion → Finished assembly is sorted to NG bin

• Bad rate exceeds threshold → Machine stops with alarm

This dual-camera system is standard on the JH-09B, not an optional upgrade.

B-End Mode Switching

The JH-09B offers flexible B-end configuration to accommodate different production requirements.

This switching capability allows the same machine to produce both double-end terminated harnesses and single-end tinned wires without purchasing separate equipment.

FAQ

Q1: What marking methods are available on JH-09B?
A: The JH-09B supports laser marking (permanent, high-contrast) and inkjet marking (batch numbers, color coding). Both are configurable based on your application requirements.

Q2: What information can be marked on housings?
A: Batch numbers, date codes, wire sequence identifiers (PIN1, PIN2, etc.), polarity marks (+, -), manufacturer logos, and QR codes (laser marking only).

Q3: Is housing marking standard or optional?
A: Housing marking is an optional feature. Please specify your marking requirements when ordering.

Q4: Does the machine verify that marks are correctly applied?
A: Yes. Optional CCD vision can verify marking presence, position, and legibility.

Q5: What is the cycle rate with marking enabled?
A: 400-450 cycles per hour. The marking operation adds negligible time to the overall cycle.

Q6: Can the B-end be configured for tinning instead of insertion?
A: Yes. The JH-09B B-end can be switched from crimp+insert to stripping+tinning mode.

Q7: What CCD inspections are included as standard?
A: Forward CCD for wire sequence verification and side CCD for insertion depth verification. Both are standard.

Q8: What is the warranty?
A: 12-month warranty on the complete machine (consumables excluded), with lifetime technical support and free software upgrades.

Q9: Can I specify my preferred component brands?
A: Yes. Custom brand selection is supported for servos, pneumatics, sensors, vision systems, marking equipment, and more.

Q10: What is the lead time?
A: 30-45 working days after deposit confirmation, depending on configuration and optional features.