Aviation Customized Gantry Rotary Dot Peen Marking Machine
2 week ago
Product details
Deeply Serving Aviation Giants: Customized specifically for Xi'an Xihang Group Wright Aviation Manufacturing Technology Co., Ltd., a subsidiary of AECC Aero Engine Corporation of China. This company supplies core products to world-leading aero-engine manufacturers such as Rolls-Royce (RR), General Electric (GE), and Safran (SNECMA), and also undertakes the research and production of domestically produced Yangtze River series aero-engines.
Focusing on Core Engine Components: Specialized for small-batch, flexible marking of large aerospace engine components (bladed disks, sealing rings, etc.), using QR codes to meet the stringent quality management and life-cycle traceability requirements of the aviation manufacturing industry.
Standard Nose Marking Core: Utilizes our mature 140×80mm standard dot matrix marking head, with stable and reliable process parameters, ensuring the accuracy and consistency of every marking.
High-Rigidity Gantry Load-Bearing: The gantry structure is equipped with two 1250mm linear modules driven by 750W servo motors, jointly supporting the marking head and responsible for Y-axis movement. With ample power and smooth operation, it can withstand heavy workpieces for extended periods.
High-precision digital display positioning: Both the Y and Z axes are equipped with high-precision digital displays, providing clear position data and facilitating precise control of the processing position by the operator.
X-axis fixed central axis design: The X-axis fixes the machine head on the central axis, eliminating the need for frequent adjustments, simplifying the operation process while ensuring consistent marking position.
Z-axis handwheel flexible focusing: The Z-axis uses a handwheel for height adjustment and is equipped with a high-precision digital display, enabling quick and accurate focusing to meet the marking needs of workpieces of different heights.
360° tilting rotating seat: The marking head is mounted on a 360-degree rotatable connecting seat, allowing for flexible adjustment of the marking angle according to the actual surface tilt angle of irregularly shaped workpieces such as impellers and sealing rings, achieving optimal fit marking.
Ultra-precision mechanical structure: Utilizing the same high-specification mechanical platform as the marking machine—a double 20 linear guide rail and precision lead screw structure—it features strong transmission rigidity and high wear resistance, ensuring that accuracy does not decrease over long-term use.
Micron-level positioning accuracy: Thanks to the precision lead screw and guide rail structure, the positioning accuracy reaches ±0.002mm, ensuring perfect overlap of each dot matrix even after repeated deep marking of the QR code.
Grade A scanning rating: With ultra-high repeatability positioning accuracy of ±0.002mm, the marked QR codes are clear, neat, and have sharp edges, easily achieving Grade A scanning rating, meeting the aerospace industry's zero-error requirements for scanning reliability.
Self-developed ultra-hard marking needle: Utilizing a long-amplitude 4mm tungsten carbide steel marking needle developed and manufactured in-house, the raw material has a hardness of up to 93.6HRA, capable of forming clear, non-deforming, permanent deep marks on curved workpiece surfaces with a hardness up to 60HRC. Its lifespan and durability far exceed industry standards.
Large-scale rotary tooling: The three-clamp rotary tooling and matching reducer are custom-designed according to customer workpiece specifications, capable of supporting large components with a maximum diameter of 1.5m and a weight of 500kg, meeting the rotary marking needs of large workpieces such as aero-engine bladed disks and sealing rings.
Overhead Crane Collision Avoidance and Reset: The gantry crane automatically resets to its furthest point after each marking operation, providing ample operating space for the overhead crane to load and unload materials, effectively avoiding collision risks and ensuring the safety and efficiency of lifting large workpieces.
Thorx-9 Intelligent Controller: Equipped with the Thorx-9 integrated marking control board, the hardware and software are highly integrated, allowing for the implementation of all customized functions through integrated development without the need for additional PLC configuration.
Strong Communication System Interconnection: The controller possesses powerful communication capabilities, seamlessly integrating with multiple information management systems such as PLM (Product Lifecycle Management) and MES (Manufacturing Execution System), enabling interconnected production data and full-process traceability.
Two-Year Warranty: The entire machine comes with a two-year standard warranty, far exceeding industry norms, ensuring worry-free use.
Dedicated Manager Service: One-on-one customer manager provides full support, from pre-sales solution customization to after-sales follow-up, ensuring timely and comprehensive response.
Pre-shipment Test Video: Complete aging tests and marking effect verification are performed before shipment, and test videos are provided for confirmation, ensuring the equipment is ready to use upon arrival at the factory.
Remote technical support: Supports remote online debugging and fault diagnosis, quickly responds to emergencies, and minimizes downtime.
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Suppliers
Chongqing Chuke Intelligent Machinery Equipment Co., Ltd.
Audited supplier
2 year
Main Product:
Marking Machine ,
Laser Marking Machine,
Cleaning Machine,
Dot Peen Marking Machine,
Cutting Machine,
Pneumatic marking machine