H-01 Double-Head Terminal Crimping Machine – Dual-Wheel Feeding, Ultra-Quiet Press, Conveyor Belt

Product Overview

The JH-01 is a fully automatic dual-head terminal crimping machine with an integrated conveyor belt. It combines wire cutting, stripping, and dual-end terminal crimping into one continuous automated process.

The machine features a dual-wheel wire feeding mechanism that prevents two common production problems: inconsistent feed length and wire surface indentations. The crimping station uses an ultra-quiet terminal press with low noise levels and uniform force application.

The JH-01 supports horizontal dies, vertical dies, and flag-type dies, providing flexibility for different terminal types and wire harness configurations. An integrated conveyor belt collects finished wires automatically, reducing manual handling and improving production flow.

四、Key Highlights

• Three-in-one design – Cutting, stripping, and dual-end terminal crimping in one machine

• Dual-wheel wire feeding – Prevents inconsistent feed length and wire indentations

• Ultra-quiet terminal press – Low noise operation with consistent force application

• Versatile die compatibility – Supports horizontal, vertical, and flag-type dies

• Integrated conveyor belt – Automatic collection of finished wires

• High production rate – 4,000-4,100 pieces per hour (at ≤100mm wire length)

• Wide wire range – AWG#14 to AWG#32

• Extended cutting length – 45mm to 99,999.9mm

• Comprehensive detection – Wire presence, terminal presence, wire jam, low air pressure

• Durable construction – Heat-treated and hard-anodized components

五、Technical Specifications

六、Key Features

1. Integrated Cutting, Stripping & Crimping

The JH-01 combines three essential wire processing operations into one automated machine. Wire feeding, cutting, stripping (single or double-end), and terminal crimping (single or double-end) are completed in a single cycle, eliminating the need for multiple machines and reducing work-in-process handling.

2. Dual-Wheel Wire Feeding Mechanism

The dual-wheel wire feeding mechanism prevents two common issues: inconsistent feed length and wire indentations. Consistent feed length ensures accurate cutting and stripping. The non-marking design prevents surface damage that could affect appearance or performance.

3. Ultra-Quiet Terminal Press

The crimping unit utilizes an ultra-quiet terminal press featuring low noise levels and consistent force application. This creates a more comfortable working environment compared to traditional pneumatic or mechanical presses.

4. Versatile Die Compatibility

The JH-01 supports three types of terminal dies:

5. Integrated Conveyor Belt

The machine features an integrated conveyor belt that automatically collects finished wires at the output end. This reduces manual handling, prevents wire tangling, and allows operators to focus on machine supervision rather than product collection.

6. High-Speed Production

With cutting speeds of 4,100 pieces per hour and processing efficiency of 4,000 pieces per hour at wire lengths of 100mm or less, the JH-01 is designed for high-volume production environments.

7. Comprehensive Detection Systems

The JH-01 includes multiple detection functions:

• Wire presence detection

• Terminal crimping presence detection

• Wire jam detection

• Low air pressure detection

8. Durable Construction

Machine components undergo heat treatment (blackening) and hard anodizing for enhanced durability, improving wear resistance and extending component lifespan in continuous production environments.

七、Applications

八、FAQ

Q1: What functions does the JH-01 perform?
A: The JH-01 performs wire cutting, single or double-end stripping, and single or double-end terminal crimping in one automated cycle. It also includes an integrated conveyor belt for finished wire collection.

Q2: What is the production speed?
A: Cutting speed: 4,100 pieces/hour; Processing efficiency: 4,000 pieces/hour at wire lengths of 100mm or less.

Q3: What wire gauges are supported?
A: AWG#14 to AWG#32.

Q4: What is the cutting length range?
A: 45mm to 99,999.9mm.

Q5: What types of dies does the JH-01 support?
A: Horizontal, vertical, and flag-type dies are all compatible with the ultra-quiet terminal press.

Q6: Does the feeding mechanism damage wires?
A: No. The dual-wheel wire feeding mechanism prevents wire indentations and inconsistent feed length.

Q7: What detection systems are included?
A: Wire presence detection, terminal crimping presence detection, wire jam detection, and low air pressure detection.

Q8: What is the crimping force?
A: 2.0 tons standard. Other crimping forces are customizable upon request.

Q9: What is the machine weight?
A: Please contact JUHAI for detailed specifications.

Q10: What is the warranty?
A: 12-month warranty on the complete machine (consumables excluded), with lifetime technical support.