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Ductile Iron Pipe

2 year ago
3 0
Product details

1) The standard of pipe: ISO 2531, EN545, EN598.
2) Pipe class: K7, K8, K9, C40, C30, C25, etc.
3) Pipe joint: push-on joint(Tyton joint), K type joint, self-restrained joint
4) Effective length: in general, the pipe length is 6m for bulk shipment and 5.7m for container shipment.
5) Internal lining: cement mortar lining as per ISO4179
6) Zinc coating: at least 130g/m2 as per ISO 8179
7) Bitumen painting: at least 70um as per ISO 8179
8) Gaskets are NBR rubber, natural rubber, SBR rubber or EPDM rubber ring as per ISO4633
9) DN 80 - 2,600 mm
10) High strength, lighter than gray iron, good corrosion resistance, no furring, small flow resistance, easy fixing, long life time
11) Checked by automatic inspection equipment
12) Chemical composition: (%)
a) C: 3.5 - 4.0
b) Si: 1.9 - 2.6
c) Mn: 0.15 - 0.45
c) P: <0.06
d) S: <0.02
13) Mechanical properties
a) Tensile strength: ≥420MPa
b) Yield strength: ≥300Mpa
c) Hardness: ≤230HB
d) Elongation%: DN80 - 1000 ≥10, DN1200 - 2200 ≥7
14) Process and testing:
a) Induction furnace and treated metal (Chemical analysis of raw material, spheroidizing & Nodularity)
b) Casting (Visual check and weight check)
c) Heat treatment (Micro structure)
d) Hydrostatic test (Pressure test)
e) Dimensional checks (Checking pipe length and joint, OD, wall thickness, appearance)
f) Zinc spraying (Thickness testing)
g) Lining and coating (100% visual check, thickness testing randomly)
i) Marking and packing (100% visual check)
15) The pipe coating can be customized, such as, zinc-aluminum alloy, PU, etc.


Packing: Bundled with steel belts or in bulk

Shipment: In bulk or container


DN(mm)

External Diameter

Socket Weight(Kg)

Unit Weight(Kg/m)

Total Weight(Kg) Length=6000mm

Size(mm)

 

 

K8

K9

K10

C Class

K8

K9

K10

C Class

 

 

 

 

 

 

Class

Kg/m

 

 

 

 

80

98

3.7

12.2

12.2

12.2

C40

9.10

76.8

76.8

76.8

58.30

100

118

4.7

14.9

15.1

15.1

C40

11.12

94.1

95.4

95.4

71.42

150

170

8.5

21.8

22.8

22.8

C40

16.48

139.4

145.4

145.4

107.38

200

222

10.9

28.7

30.6

30.6

C40

22.62

183.6

194.6

194.6

146.62

250

274

15

35.6

40.2

44.3

C40

32.63

228.8

255.8

280.8

210.78

300

326

22.2

45.3

50.8

56.3

C30

43.90

393.3

326.3

326.3

285.60

350

378

26.5

55.9

63.2

69.6

C30

51.88

361.8

405.8

443.8

337.78

400

429

32.5

80

75.5

83.7

C30

60.78

436

485

535

397.18

450

480

41.6

80

89

99

C30

73.30

521.6

575.6

635.6

481.40

500

532

50.6

92.8

104.3

115.6

C30

87.20

607.8

676.8

743.8

573.80

600

635

71.9

122

137.3

152

C30

120.62

803.6

894.6

983.6

795.62

700

738

85.3

155

173.9

193

C25

142.15

1015.2

1129.2

1243.2

938.20

800

842

108.7

192

215.2

239

C25

177.07

1261.1

1400.1

1543.1

1171.12

900

945

140.1

232

260.2

289

C25

197.68

1532.1

1701.1

1874.1

1362.18

1000

1048

174.3

275

309.3

343.2

C25

266.28

1824

2030

2234

1771.98

1200

1265

267.5

374

420.1

466.1

C25

373.88

2511.8

2787.8

3063.8

2510.78

 

Nominal diameter

Wall Thickness

DN

 

Pipe

Finttings

Class C

K8

K9

K10

K12

K12

K14

80

4.4

6.0

6.0

7.0

8.1

100

4.4

6.1

7.2

8.4

125

4.5

6.3

7.5

8.8

150

4.5

6.3

7.8

9.1

200

4.7

6.4

8.4

9.8

250

5.5

6.8

7.5

9.0

9.0

10.5

300

6.2

6.4

7.2

8.0

9.6

9.6

11.2

350

6.3

6.8

7.7

8.5

10.2

10.2

11.9

400

6.5

7.2

8.1

9.0

10.8

10.8

12.6

450

6.9

7.6

8.6

9.5

11.4

11.4

13.3

500

7.5

8.0

9.0

10.0

12.0

12.0

14.0

600

8.7

8.8

9.9

11.0

13.2

13.2

15.4

700

8.6

9.6

10.8

12.0

14.4

14.4

16.8

800

9.6

10.4

11.7

13.0

15.6

15.6

18.2

900

11.6

11.2

12.6

14.0

16.8

16.8

19.6

1000

12.6

12.0

13.5

15.0

18.0

18.0

21.0

1200

13.6

13.6

15.3

17.0

20.4

20.4

22.8

1400

15.7

15.2

17.1

19.0

22.8

22.8

26.6

1500

16.7

16.0

18.0

20.0

24.0

24.0

31.0

1600

17.7

18.8

18.9

21.0

25.2

25.2

29.4

1800

19.7

18.4

20.7

23.0

27.6

27.6

32.2

2000

21.8

20.0

22.5

25.0

30.0

30.0

35.0

Mechanical properties

Nominal

Size

DN

Minimum Tensile

Strength, Rm

Mpa

Minimum 0.2%

Proof Stress, Rp0.2

Mpa

Minimum Elongation

After Fracture,A

%

Hardness

HB

80-1000

≥420

≥300

≥10

≤230

1100-2600

≥7

Note:

1. By Agreement Between Manufacture And Purchaser, The 0.2% Proof Stress (Rp0.2) May Be Measured.

It Shall Be Not Less Than:

· 270 MPa When A≥12% For DN 40 To DN 1000 Or A≥10% For DN 1000;

· 300 MPa In Other Cases.

2. DN 40 To DN 1000, The Minimum Elongation After Fracture Shall Be 7% For Thickness Classes Over K12.

 Ductile Cast Iron Pipe

 Ductile Cast Iron Pipe


Packing & Delivery

Package: Bulk or In bundles, or wrapped with plasic films
Packing: Standard sea worthy packing or as customers' requirement.
Normally if length less than 5.8 meter, 20ft container; if length 6-12m, 40ft container.

 Ductile Cast Iron Pipe


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