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Injection molding production of fitness e

9 month ago
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Product details
​​Marine-Grade Injection Molding Solutions for Demanding Watercraft Performance​​
Our precision-engineered polymers and advanced injection molding processes deliver critical marine components that withstand harsh saltwater environments, optimizing weight reduction, corrosion resistance, and structural integrity. We utilize ISO 13445-certified materials—UV-stabilized nylon 6/6 for hydrolytic stability, glass-reinforced polypropylene for impact resilience (ASTM D256: >8 ft-lb/in), and marine-grade TPU for flexible seals—to manufacture fatigue-resistant housings, through-hull fittings, cleats, and fluid handling systems meeting ISO 6185 buoyancy and ABYC A-1 fire safety standards. Closed-loop scientific molding controls crystallinity (DSC-tested Tg thresholds), eliminates internal voids via 250-bar pack pressure, and ensures salt-spray compliance (ISO 9227: >500 hours) for critical connections like fuel caps with integrated vapor barriers and EMI-shielding instrument panels co-molded with conductive resins. Our proprietary overmolding bonds soft Santoprene® grips to rigid bases in single cycles, while gas-assist molding creates hollow propeller blades achieving 40% weight savings versus aluminum with superior hydrodynamic precision (±0.15mm wall tolerance). Every part undergoes accelerated weathering (ASTM G155 Xenon arc: 1500 kJ/m²), dynamic load simulation (10⁷ cycle fatigue testing per ASTM D671), and galvanic compatibility validation to guarantee seamless integration into saltwater ballast, steering, and propulsion systems—delivering 10+ year service life for offshore rigging, navigation mounts, and clevis joints without sacrificial anodes.
 
 
Product attribute
Application:Plastic Injection Molding
Material:ABS PP PC or customized
Mould base:LKM, DME,etc.
Mould core:317H, NAK80, S136
Mould life:300,000-1,000,000 shots
Runner:Cold or Hot
Cavity:Single or multiply
Draft Angle:Required
Cooling Layout:  Designed
Design software:  UG, ProE
Color:  Customized
Certification:  ISO9001
Surface Finish:  Polish, Texture, Painting
 
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FAQ
Q1: What should we do if we want to develop a mould for new products?
A1: Kindly send us CAD/UG/PROE/Solidworks drawings if you have, you can tell us your idea as well, and our enginners will give you best suggestion.
Q2: Can you make samples to us before making mould?
A2:Yes, samples can be made for you after you checked the desinger drawings.
Q3:What's the warranty of your injection mould?
A3:Using standard LKM, DLX mold base, generally the warranty is 300,000-500,000 shots.
Q4:How many plastic injection machines do you have?
A4:There are 26 sets plastic injection machines, with a range of 90T, 138T, 200T, 260T, 320T, 400T, 488T and 1000T.
Q5: Can you provide OEM and ODM service?
A5: Yes, one stop service can be provided from mold designing, mold building, products injection and finished products inspection, assembling, packing and shipping as well....
Q6: Are you trading company or manufacturer ?
A6: We are factory.
Q7: How long is your delivery time?
A7: 25-30days for mold making,plastic products according to quantity
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