The third-generation upgraded automaton

I. Function Overview

II. Main Attributes

• Automation Level: It is equipped with a fully automatic control system, enabling unmanned production within the Pulp Molding Equipment ecosystem that includes the Molded Pulp Forming Machine and the Pulp Making System.
• Production Efficiency: The daily output of a single Molded Pulp Forming Machine within the Pulp Molding Equipment can reach 10,000 - 50,000 pieces (depending on product specifications).
• Energy Consumption Index: The average energy consumption of the Pulp Molding Equipment, with the Molded Pulp Forming Machine as a key part, is 25 - 35% lower than that of traditional split - type equipment, thanks in part to optimized operations in the Pulp Making System.
• Applicable Raw Materials: The Pulp Molding Equipment, along with the Pulp Making System, is applicable to environmental - friendly fiber materials such as wood pulp, sugarcane pulp, and bamboo pulp.

III. Main Applications

• Electronics Packaging: The products made by the Pulp Molding Equipment, using the Molded Pulp Forming Machine and the Pulp Making System, are used as buffer linings for electronic products such as mobile phones, tablets, and laptops.
• Industrial Packaging: It serves as protective packaging for industrial products such as precision instruments, exquisite hardware tools, and ceramic artworks, with the Pulp Molding Equipment providing reliable solutions.
• Medical Supplies: The Molded Pulp Forming Machine within the Pulp Molding Equipment, with the support of the Pulp Making System, is used for medical packaging that can be sterilized, such as medical trays and instrument packaging.

IV. Core Advantages

Process Integration Advantage

• Eliminates the intermediate transfer process of traditional split - type equipment in the entire Pulp Molding Equipment setup, which combines the Molded Pulp Forming Machine and the Pulp Making System.
• Reduces the deformation and breakage rate of products produced by the Pulp Molding Equipment, ensuring the quality of output from the Molded Pulp Forming Machine.
• Maintains the dimensional stability of products in the production process of the Pulp Molding Equipment, where the Molded Pulp Forming Machine and the Pulp Making System work in harmony.

Energy - Saving and Environmental - Protection Advantage

• The heat recovery system in the Pulp Molding Equipment can save over 20% of energy, optimizing the operations of the Molded Pulp Forming Machine and the Pulp Making System.
• The water circulation system in the Pulp Molding Equipment achieves zero wastewater discharge, covering all components including the Molded Pulp Forming Machine and the Pulp Making System.
• It reduces carbon emissions by 80% compared with traditional plastic packaging, making the Pulp Molding Equipment, with the Molded Pulp Forming Machine and the Pulp Making System, an environmentally - friendly choice.

Production Efficiency Advantage

• Shortens the production cycle by 30 - 40% in the Pulp Molding Equipment, enhancing the performance of the Molded Pulp Forming Machine and the Pulp Making System.
• Reduces labor costs by over 60% in the operation of the Pulp Molding Equipment, which integrates the Molded Pulp Forming Machine and the Pulp Making System.
• Reduces the floor area by about 35% for the Pulp Molding Equipment, including the Molded Pulp Forming Machine and the Pulp Making System.

Product Quality Advantage

• Improves the uniformity of product density in the products made by the Pulp Molding Equipment, with the Molded Pulp Forming Machine and the Pulp Making System contributing to high - quality output.
• Provides better surface finish for the products of the Pulp Molding Equipment, where the Molded Pulp Forming Machine and the Pulp Making System play crucial roles.

Intelligent Control Advantage

• The Pulp Molding Equipment, which includes the Molded Pulp Forming Machine and the Pulp Making System, is equipped with a PLC + touch - screen control system.
• Enables remote monitoring and fault diagnosis for all components of the Pulp Molding Equipment, such as the Molded Pulp Forming Machine and the Pulp Making System.
• Automatically records and analyzes production data in the Pulp Molding Equipment, covering the operations of the Molded Pulp Forming Machine and the Pulp Making System.

V. Detailed Explanation of Core Components

Forming System

• Vacuum - Adsorption Forming Mold: Made of high - quality stainless steel or aluminum alloy, with a special surface treatment, it is a key part of the Molded Pulp Forming Machine in the Pulp Molding Equipment.
• Vacuum Dewatering Device: Equipped with a high - power vacuum pump and a multi - stage filtration system, it functions within the Molded Pulp Forming Machine of the Pulp Molding Equipment.
• Slurry Supply System: Precisely controls the concentration and flow rate of the slurry, which is an important function in the Pulp Making System of the Pulp Molding Equipment.

Shaping System

• Hot - Pressing Mold Set: The upper and lower molds have high matching accuracy, being an essential component of the Molded Pulp Forming Machine in the Pulp Molding Equipment.
• Servo Device: Uses servo movement, with stable, fast, and precise operation, enhancing the performance of the Molded Pulp Forming Machine in the Pulp Molding Equipment.
• Heating System: You can choose between electric heating or steam heating, with a temperature uniformity of ±2°C, ensuring proper operation in the Molded Pulp Forming Machine of the Pulp Molding Equipment.

Control System

• PLC Main Controller: Supports multi - axis linkage control for the entire Pulp Molding Equipment, which includes the Molded Pulp Forming Machine and the Pulp Making System.
• HMI Human - Machine Interface: A color touch - screen larger than 10 inches, providing an intuitive control interface for the Pulp Molding Equipment, including the Molded Pulp Forming Machine and the Pulp Making System.
• Data Acquisition Module: Records production parameters and quality data in real - time for the Pulp Molding Equipment, covering the operations of the Molded Pulp Forming Machine and the Pulp Making System.