Braking Unit
2 month ago
Why Dynamic Braking is Critical for 220V VFD Systems
When motors decelerate under load, kinetic energy is regenerated back into the VFD’s DC bus, causing voltage spikes that can damage capacitors, semiconductors, or connected equipment. A dynamic braking solution actively dissipates this excess energy through a braking resistor controlled by a VFD brake chopper, ensuring reliable operation and compliance with safety standards.
Advantages of the 220V Dynamic Braking Solution
- Overvoltage Prevention: Protects VFDs from costly damage caused by DC bus spikes.
- Cost Efficiency: Avoids expensive grid-tied regenerative systems in standalone applications.
- Compact and Robust: Modular design ensures durability in harsh environments (IP-rated options available).
- Versatile Applications: Ideal for industrial motors, robotics, and renewable energy systems.
Selection Criteria
- Voltage Rating: Match the braking unit to the VFD’s DC bus voltage (e.g., 310V DC for 220V AC).
- Power Rating: Calculate based on motor inertia, deceleration time, and duty cycle (e.g., 10–30 kW).
- Environmental Durability: IP-rated enclosures for dust, moisture, or temperature extremes.

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brake chopper
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