1. Product Definition & Functions
Swing Motor
• Function: Drives the 360° rotation of the excavator’s upper structure (cab and attachment), enabling slewing motions.
• Structure: Typically a hydraulic radial piston motor, integrated with a brake, reduction gearbox, and sealing system.
• Key Specifications:
• Displacement: 100–250 cc/rev (model-dependent).
• Pressure Rating: 25–35 MPa (continuous operation).
• Speed Range: 0–15 RPM (low-speed, high-torque design).
• Brake Type: Spring-Applied Hydraulic Release (SAHR).
Travel Motor
• Function: Powers the excavator’s tracks or wheels for mobility.
• Structure: Axial piston motor + planetary gearbox, integrated with brakes and lubrication systems.
• Key Specifications:
• Displacement: 200–500 cc/rev (high-displacement design).
• Output Torque: 50–150 kN·m (continuous).
• Reduction Ratio: 30:1–60:1 (terrain-adaptive).
• Protection Class: IP67 (dust/waterproof).
2. Brand & Model Compatibility
Sany Heavy Industry
• Typical Models:
• SY215C: Swing Motor (125 cc/rev), Travel Motor (250 cc/rev).
• SY365H: High-torque Swing Motor for mining applications.
• SY600C: Dual Travel Motor design for enhanced climbing capability.
• Technical Features:
• High-pressure hydraulic system for improved efficiency.
• Modular design for easy maintenance.
Kobelco Construction Machinery
• Typical Models:
• SK210LC-10: Swing Motor with electronic control for precision slewing.
• SK350LC: Travel Motor with dual-speed shifting for versatile terrain.
• SK850LC: Ultra-large Travel Motor (120 kN·m torque).
• Technical Features:
• Lightweight design for reduced energy consumption.
• Durability-optimized for harsh environments.
3. Common Failures & Solutions
Swing Motor Issues
• Failure 1: Weak or jerky slewing.
• Causes: Contaminated hydraulic oil, unreleased brake, internal wear.
• Solutions: Replace hydraulic oil, inspect brake valve, repair/replace motor.
• Failure 2: Abnormal noise during rotation.
• Causes: Bearing damage, gear wear, seal degradation.
• Solutions: Replace bearings/gears, install new seals.
Travel Motor Issues
• Failure 1: Vehicle veers during travel.
• Causes: Mismatched speed between dual Travel Motors, hydraulic leaks.
• Solutions: Calibrate motor speeds, inspect hydraulic lines.
• Failure 2: Loss of traction.
• Causes: Insufficient motor displacement, worn gearbox.
• Solutions: Adjust displacement, replace gearbox.
4. Maintenance & Parts Guide
Critical Components
• Swing Motor:
• Brake Assembly.
• Shaft Seal Kit.
• Planetary Gear Set.
• Travel Motor:
• Planetary Gear Set.
• Brake Lining.
• O-Ring Set.