Upward Continuous Casting Production Line-2
3 month ago
Upward Continuous Casting Production Line
1.Summary
Upward continuous casting oxygen-free copper rod production line (called the plant as follow),it is used for producing the big length shining/bright oxygen-free copper rod,the big length shining oxygen-free copper tube pellet and the big length shining oxygen-free copper flat pellet,etc.
2.Craftwork flow
Cathode copper/Scrap Copper→melting furnace→transition house→holding furnace→casting machine (crystal molding)→casting rod→take-up device →on sale or further producing
Put cathode copper into the melting furnace of QL compounded furnace straightly.It will be melted into iquid by frequency inductor.And the liquid of copper will flood into the holding furnace automatically and smoothly pass through the transition house,and then it will be deoxidized by the charcoal covered.The liquid of copper will become casting rod quickly by the crystallizer of the casting machine in the holding furnace.Then it will be hauled by the double-withdrawal roller of the casting machine.When the casting rod is hauled off from the haul-off device,it will be led to take-up device through the idler pulley frame and take-up limited equipment.
Key Features of the Upward Continuous Casting Production Line
- Consistent Temperature Control: Maintains stable temperatures throughout the casting process, ensuring uniform solidification of molten metal and reducing product defects (e.g., cracks, voids).
- Efficient Heat Dissipation: Optimized structural design enhances heat management, preventing equipment overheating, improving overall performance, and extending the service life of components.
- Modular Construction: Supports easy maintenance (e.g., quick replacement of worn parts) and customization to match specific production needs (e.g., adjusting for different metal types or output volumes).
- High-Grade Materials: Constructed with durable, wear-resistant materials, making it suitable for continuous operation in harsh industrial environments (e.g., high-temperature foundries).
- Automated Controls: Enables precise regulation of casting speed, temperature, and other critical parameters, reducing manual intervention and significantly boosting operational efficiency.
Applications & Use Cases
- Automotive Sector: Produces metal ingots for key automotive components (e.g., engine parts, chassis components) that demand high mechanical strength.
- Electrical Industry: Manufactures conductive materials for electrical wiring and components, ensuring stable electrical performance.
- Industrial Machinery: Supplies billets and slabs for rolling mills and extrusion processes, serving as raw materials for industrial machinery production.
- Aerospace Industry: Creates lightweight yet high-strength metal components that meet strict aerospace performance and safety standards.
- Electronics Sector: Produces thin conductive metal strips and foils essential for circuit board manufacturing, ensuring precise dimensional accuracy.
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Main Product:
Wire and cable equipment,
Metal smelting equipment ,
Insulation material,
Copper and aluminum products,
Welding wire,
Wire cable electromagnetic wire