Jiuzh High Accuracy Precision Leveler (Model: JZ30-1000)
As a flagship sheet processing equipment developed by Jiuzh for high-end precision processing scenarios, the Jiuzh High Accuracy Precision Leveler (Model: JZ30-1000) focuses on ultra-precise leveling of metal sheets with thickness of 0.3-3.0mm and width of 1000mm, with a leveling accuracy of up to 0.01mm. Integrating upgraded hydraulic-servo composite drive technology and micron-level detection system, it deeply eliminates residual internal stress of sheets, accurately corrects minor defects such as micro-bending, wavy edges and local depressions, and provides ultra-flat base materials for fields such as aerospace accessories, high-end precision instruments and auto core components, adapting to large-scale production needs with extreme precision requirements.
JZ30-1000 Straightening capability table
| Yield Strength(MPa) |
175 |
245 |
306 |
365 |
450 |
| Thickness(mm) |
0.3 |
1000 |
1000 |
1000 |
1000※ |
1000※ |
| 0.6 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 1 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 1.2 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 1.5 |
1000 |
1000 |
1000 |
1000 |
898 |
| 1.8 |
1000 |
1000 |
917 |
769 |
624 |
| 2 |
1000 |
928 |
743 |
623 |
505 |
| 2.2 |
1000 |
767 |
614 |
515 |
418 |
| 2.5 |
832 |
594 |
476 |
399 |
323 |
| 3 |
577 |
413 |
330 |
277 |
225 |
Core Product Advantages
With precision as the core design concept, the JZ30-1000 is equipped with a dual closed-loop precision control system based on classicHydraulic Precision Leveling Machine technology. It real-time feeds back sheet flatness through laser leveling sensors, dynamically adjusts hydraulic pressure and roller gap, ensuring that the leveling accuracy of the entire 1000mm-wide sheet is stably within 0.01mm. The core component is equipped with a customized Extra Thick Plate Leveler Roller (precision-optimized), which undergoes nano-level hardening and ultra-precision grinding, with a surface roughness as low as Ra0.02μm, accurately adapting to sheets of different thicknesses (0.3-3.0mm) such as carbon steel, stainless steel and titanium alloy, avoiding minor scratches and precision deviations.
Compared with conventional steel plate leveling machine, this model has obvious advantages in precision control of wide-format sheets, with flatness error fluctuation within 1000mm width ≤0.005mm, far exceeding industry precision processing standards. Aiming at the problem of local stress concentration easily occurring in wide-format thin sheets, the equipment is equipped with a zonal pressure adjustment module, which can accurately apply pressure to different areas of the sheet, completely solving the rebound hidden danger after leveling. To expand thick plate processing scenarios, it can be used in linkage withExtra thick plate leveler to build a full-process high-precision processing solution of "thick plate rough leveling + thin sheet fine leveling".
As an ultimate precision Levelers For Sheet Metal, the JZ30-1000 has passed ISO9001 quality system and aviation-grade precision certification. Its body is integrally formed of high-strength cast steel, combined with an anti-vibration base design, effectively isolating the impact of workshop vibration on precision and adapting to 24-hour continuous precision operations. The operation end is equipped with an intelligent touch interface, supporting fine-tuning of precision parameters, data storage and traceability, and built-in precision abnormality alarm function, greatly reducing operation and maintenance difficulty, providing stable and reliable wide-format precision sheet leveling solutions for high-end manufacturing enterprises.
Application Scenarios
The Jiuzh High Accuracy Precision Leveler JZ30-1000 is widely used in scenarios such as aerospace parts processing plants, high-end precision instrument manufacturing workshops, auto core component production lines, precision hardware mold factories, and electronic equipment wide-format precision sheet processing lines. It can accurately process various metal sheets with thickness of 0.3-3.0mm and width within 1000mm. Whether it is mass standardized processing of wide-format precision sheets or precision leveling of small-batch customized high-end components, it can be perfectly adapted, helping enterprises break through precision bottlenecks and strengthen core market competitiveness.