Jiuzh Workshop Precision Leveler Machine (Model: JZ40-1600)
As a dedicated ultra-wide medium and thick sheet equipment developed by Jiuzh for on-site workshop operations, the Jiuzh Workshop Precision Leveler Machine (Model: JZ40-1600) focuses on high-precision leveling of metal sheets with thickness of 0.4-5.0mm and width of 1600mm, maintaining a constant leveling accuracy of 0.01mm. Integrating a workshop-adaptable hydraulic drive system and real-time precision calibration module, it can quickly eliminate internal stress accumulation of medium and thick sheets, accurately repair common workshop processing defects such as plate warping, edge curling and local depression, and provide high-flatness base materials for scenarios such as workshop large-scale production and customized processing, adapting to the efficient production needs of various operation scenarios including hardware workshops, general machinery workshops and steel structure workshops.
JZ40-1600 Straightening capability table
| Yield Strength(MPa) |
175 |
245 |
306 |
365 |
450 |
| Thickness(mm) |
0.4 |
1600 |
1600 |
1600 |
1600※ |
1600※ |
| 0.6 |
1600 |
1600 |
1600 |
1600 |
1600 |
| 1 |
1600 |
1600 |
1600 |
1600 |
1600 |
| 1.5 |
1600 |
1600 |
1600 |
1600 |
1600 |
| 2 |
1600 |
1600 |
1401 |
1175 |
953 |
| 2.2 |
1600 |
1446 |
1158 |
971 |
787 |
| 2.5 |
1568 |
1120 |
897 |
752 |
610 |
| 3 |
1089 |
778 |
623 |
522 |
423 |
| 4 |
613 |
438 |
350 |
294 |
238 |
| 5 |
392 |
280 |
224 |
188 |
152 |
Core Product Advantages
Based on the compact layout and high-frequency operation needs of workshops, the JZ40-1600 optimizes and designs a modular hydraulic drive unit on the core technology of Hydraulic Precision Leveling Machine, with a volume reduced by 15% compared with traditional equipment, making it more suitable for the limited space layout of workshops. Equipped with five sets of distributed pressure sensors, it can intelligently adjust the roller pressure intensity and distribution according to the physical properties of sheets with different thicknesses of 0.4-5.0mm, ensuring uniform force on the entire 1600mm-wide sheet and avoiding local extrusion deformation. The core working part adopts a customized Extra Thick Plate Leveler Roller (optimized for workshop heavy-duty use), which undergoes double-layer hardening and high-precision polishing treatment, featuring excellent roller surface smoothness and 30% improved wear resistance. It can cope with continuous processing of multi-material sheets in workshops for a long time, reducing roller loss and maintenance frequency.
Compared with traditional steel plate leveling machine, this model has been specially upgraded for the pain points of ultra-wide processing in workshops, completely solving the problems of uneven precision and cumbersome operation of traditional equipment during wide-format operations. The flatness error fluctuation of the sheet after leveling is ≤0.005mm, meeting the high-precision processing standards of workshops. Built-in intelligent stress elimination algorithm, it can automatically identify the stress distribution of the sheet, and release stress layer by layer through segmented roller pressure technology, fundamentally eliminating the hidden danger of rebound in subsequent processing. If the workshop has expansion needs for ultra-thick plate processing, it can be quickly combined and linked with Extra thick plate leveler to form an integrated processing solution of "ultra-wide medium and thick sheet fine leveling + ultra-thick plate rough leveling", without additional workshop layout transformation, flexibly adapting to the diversified production needs of workshops.
As a dedicatedLevelers For Sheet Metal for workshops, the JZ40-1600 has passed ISO9001 quality system certification and workshop equipment safety certification. Its body is made of high-strength lightweight cast steel, combined with a shock-absorbing and noise-reducing base, with an operating noise of ≤72dB, meeting the environmental protection operation standards of workshops. The operation end is equipped with a simplified intelligent touch panel for workshops, built-in multiple sets of common processing parameter templates, supporting one-click call and quick fine-tuning, and ordinary workers can operate it after simple training. It also has real-time equipment status monitoring and fault early warning functions, which can promptly remind maintenance, greatly reducing the operation and maintenance cost of workshop equipment, and providing an efficient, convenient and precise ultra-wide medium and thick sheet leveling solution for various production workshops.
Application Scenarios
The Jiuzh Workshop Precision Leveler Machine JZ40-1600 is widely used in scenarios such as general machinery production workshops, hardware structural parts processing workshops, steel structure assembly workshops, large equipment parts workshops and storage equipment production workshops. It can accurately process various industrial metal sheets with thickness of 0.4-5.0mm and width within 1600mm. Whether it is mass standardized wide-format component processing in workshops or small-batch customized parts leveling, it can be efficiently adapted, helping workshops improve processing efficiency and product precision, reduce production costs, and strengthen production competitiveness.