Jiuzh Heavy-Duty Precision Leveler (Model: JZ50-600)
As a core equipment developed by Jiuzh for heavy-duty thick sheet processing scenarios, the Jiuzh Heavy-Duty Precision Leveler (Model: JZ50-600) focuses on high-precision leveling of metal sheets with thickness of 0.4-7.0mm and width of 600mm, maintaining a stable leveling accuracy of 0.01mm. Integrating a heavy-duty hydraulic booster system and an intelligent stress control module, it can strongly eliminate stubborn residual internal stress of thick sheets, accurately correct defects such as thick sheet bending, uneven plate surface and edge deformation, and provide high-flatness base materials for fields such as heavy machinery parts, core steel structure components and thick hardware, adapting to industrial production needs with strict requirements on both processing strength and precision of thick sheets.
JZ50-600 Straightening capability table
| Yield Strength(MPa) |
175 |
245 |
306 |
365 |
450 |
| Thickness(mm) |
0.6 |
600 |
600 |
600 |
600※ |
600※ |
| 1 |
600 |
600 |
600 |
600 |
600 |
| 1.5 |
600 |
600 |
600 |
600 |
600 |
| 2 |
600 |
600 |
600 |
600 |
600 |
| 2.5 |
600 |
600 |
600 |
600 |
600 |
| 3 |
600 |
600 |
600 |
600 |
600 |
| 4 |
600 |
600 |
600 |
585 |
475 |
| 5 |
600 |
558 |
447 |
375 |
304 |
| 6 |
543 |
388 |
310 |
260 |
211 |
| 7 |
400 |
285 |
228 |
191 |
155 |
Core Product Advantages
With heavy-duty thick sheet processing as the core design orientation, the JZ50-600 upgrades a heavy-duty dedicated dual-pump hydraulic drive unit based on the technology of Hydraulic Precision Leveling Machine, with an output pressure increased by 40% compared with conventional equipment, which can easily meet the roller pressure requirements of thick sheets with different thicknesses of 0.4-7.0mm. The core roller group is equipped with a customizedExtra Thick Plate Leveler Roller (exclusive for heavy-duty thick sheets), which undergoes high-strength carburizing quenching and ultra-precision grinding, with a roller surface hardness of over HRC65. It has excellent impact resistance and wear resistance, and can withstand the pressure impact of heavy-duty thick sheet processing for a long time, avoiding roller deformation affecting leveling accuracy.
Compared with traditional steel plate leveling machine, this model optimizes the precision control system for the pain points of thick sheet processing, adopting dual laser leveling calibration technology, which completely solves the problems of insufficient precision and residual stress that are prone to occur when traditional equipment processes thick sheets. The flatness error fluctuation of thick sheets after leveling is ≤0.005mm, far exceeding the heavy-duty processing industry standards. Built-in exclusive stress prediction and elimination system for thick sheets, it can automatically match the roller pressure scheme according to the thickness and material of thick sheets, and release stress layer by layer through progressive boosting technology, fundamentally eliminating rebound deformation of thick sheets after leveling. To expand ultra-thick sheet processing scenarios, it can be used in conjunction with Extra thick plate leveler to form a heavy-duty processing link of "thick sheet fine leveling + ultra-thick sheet rough leveling", adapting to diversified thick sheet processing needs.
As a dedicated Levelers For Sheet Metal for heavy-duty scenarios, the JZ50-600 has passed ISO9001 quality system certification and heavy-duty equipment reliability certification. Its body adopts an integral cast steel pouring structure, combined with a heavy-duty anti-vibration base, which can effectively resist vibration interference during heavy-duty processing and ensure long-term stable operation of the equipment. The operation end is equipped with a heavy-duty adaptive intelligent touch system, built-in multiple sets of thick sheet processing parameter databases, supporting custom parameter storage and batch call. It also has overload protection and fault self-diagnosis functions, which can timely avoid processing risks, greatly reduce equipment operation and maintenance costs, and provide an efficient, stable and precise thick sheet leveling solution for heavy-duty processing enterprises.
(Application Scenarios)
The Jiuzh Heavy-Duty Precision Leveler JZ50-600 is widely used in scenarios such as heavy machinery parts processing plants, core steel structure component manufacturing workshops, thick hardware production bases, large equipment base processing factories and construction machinery component processing plants. It can accurately process various thick metal sheets with thickness of 0.4-7.0mm and width within 600mm. Whether it is mass standardized thick sheet component processing or small-batch customized heavy-duty parts leveling, it can be efficiently adapted, helping enterprises break through the precision bottleneck of thick sheet processing, improve product quality and production stability, and strengthen core competitiveness in the heavy-duty processing field.