Jiuzh Heavy-Duty Precision Leveler (Model: JZ50-800)
As a high-performance heavy-duty equipment tailored for wide-format thick sheet processing, the Jiuzh Heavy-Duty Precision Leveler (Model: JZ50-800) specializes in high-precision leveling of metal sheets with a thickness of 0.4-7.0mm and a width of 800mm, maintaining a consistent leveling accuracy of 0.01mm. It integrates an enhanced heavy-duty hydraulic system and a multi-stage stress resolution module, which can effectively break down persistent residual stress in thick sheets and precisely rectify defects like irregular bending, surface unevenness, and edge warping. This equipment provides high-flatness base materials for industries such as construction machinery components, large-scale steel structure parts, and heavy-duty hardware, fully meeting the rigorous requirements for processing intensity and precision in heavy-industry production scenarios.
JZ50-800 Straightening capability table
| Yield Strength(MPa) |
175 |
245 |
306 |
365 |
450 |
| Thickness(mm) |
0.6 |
800 |
800 |
800 |
800※ |
800※ |
| 1 |
800 |
800 |
800 |
800 |
800 |
| 1.5 |
800 |
800 |
800 |
800 |
800 |
| 2 |
800 |
800 |
800 |
800 |
800 |
| 2.5 |
800 |
800 |
800 |
800 |
800 |
| 3 |
800 |
800 |
800 |
800 |
800 |
| 4 |
800 |
800 |
698 |
585 |
475 |
| 5 |
781 |
558 |
447 |
375 |
304 |
| 6 |
543 |
388 |
310 |
260 |
211 |
| 7 |
399 |
285 |
228 |
191 |
155 |
Core Product Advantages
Designed to tackle the challenges of wide-format thick sheet processing, the JZ50-800 upgrades a triple-pump linked hydraulic drive unit based on the core technology of Hydraulic Precision Leveling Machine. Its output torque is 50% higher than that of conventional models, enabling it to effortlessly handle the roller pressure demands of thick sheets ranging from 0.4mm to 7.0mm. The core roller assembly is equipped with a customized Extra Thick Plate Leveler Roller (optimized for 800mm wide heavy-duty sheets), which undergoes deep cryogenic hardening and ultra-precision polishing. With a roller surface hardness exceeding HRC66, it boasts exceptional wear resistance and pressure-bearing capacity, ensuring stable leveling precision even under long-term heavy-load operation.
Compared with traditional steel plate leveling machine, this model innovates a dual-position laser calibration system to address the precision deviation issue of wide-format thick sheets. It thoroughly resolves common problems such as uneven stress distribution and post-leveling rebound, with the flatness error fluctuation of processed sheets controlled within ≤0.005mm, surpassing the advanced standards of the heavy-duty processing industry. Equipped with an intelligent material recognition system, it can automatically adjust roller pressure parameters based on the thickness and material of the sheet, and release internal stress in layers through a step-by-step compression process. For ultra-thick sheet processing needs, it can be seamlessly linked with Extra thick plate leveler to form a integrated processing solution, covering both fine leveling of medium-thick sheets and rough leveling of ultra-thick sheets.
As a professional Levelers For Sheet Metal for heavy-duty wide-format scenarios, the JZ50-800 has obtained ISO9001 quality certification and industrial heavy-load reliability certification. Its frame adopts a reinforced integral cast steel structure, paired with a shock-absorbing base optimized for heavy-load operation, which can effectively isolate vibration interference during processing and ensure long-term stable operation. The operation terminal is equipped with a heavy-duty intelligent control panel, built-in a database of common thick-sheet processing parameters, supporting one-click parameter recall and precise adjustment. It also features overload protection and real-time fault monitoring functions, minimizing equipment maintenance costs and providing a reliable, efficient, and high-precision leveling solution for heavy-industry manufacturers.
Application Scenarios
The Jiuzh Heavy-Duty Precision Leveler JZ50-800 is widely applied in scenarios including construction machinery component factories, large steel structure processing workshops, heavy-duty hardware production bases, marine equipment part manufacturers, and large-scale equipment base processing plants. It can accurately process various thick metal sheets within the range of 0.4-7.0mm thickness and 800mm width. Whether for mass-produced standardized wide-format components or small-batch customized heavy-duty parts, it achieves efficient adaptation, helping enterprises break through the precision bottleneck of wide-format thick sheet processing, improve product quality and production efficiency, and enhance core competitiveness in the heavy-duty manufacturing field.