8mm thick copper plate leveling case
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Product details
Jiuzh Plate Precision Leveler for Metal Process (Model: JZ60-1800)
Jiuzh Plate Precision Leveler for Metal Process (Model: JZ60-1800) is a specialized ultra-wide heavy-duty leveling equipment developed by Jiuzh for integrated metal processing scenarios, focusing on stable and high-precision leveling of metal plates with a thickness range of 0.4-10.0mm and a maximum width of 1800mm, maintaining a consistent and reliable leveling accuracy of 0.01mm. Integrated with a metal-processing-specific hydraulic power system and an intelligent full-cycle stress management module, it can efficiently decompose residual internal stress generated in all links of metal plate processing (rolling, cutting, stamping, welding), precisely correct common defects such as irregular bending, surface unevenness, edge curling and stress-induced warpage, while ensuring the metal plate surface remains intact without scratches or secondary damage. This equipment provides ultra-flat base materials for integrated metal processing fields such as large-scale steel structure fabrication, heavy-duty equipment component processing, marine metal parts manufacturing and thick-plate hardware production, fully meeting the heavy-duty, high-efficiency, large-batch and high-precision processing needs of modern metal processing industry.
| Yield Strength(MPa) | 175 | 245 | 306 | 365 | 450 | |
| Thickness（mm） | 0.8 | 1800 | 1800 | 1800 | 1800 | 1800※ |
| 1.5 | 1800 | 1800 | 1800 | 1800 | 1800 | |
| 2 | 1800 | 1800 | 1800 | 1800 | 1800 | |
| 2.5 | 1800 | 1800 | 1800 | 1800 | 1800 | |
| 3 | 1800 | 1800 | 1800 | 1800 | 1500 | |
| 3.5 | 1800 | 1800 | 1621 | 1359 | 1102 | |
| 4 | 1800 | 1550 | 1241 | 1040 | 844 | |
| 5 | 1389 | 992 | 794 | 666 | 540 | |
| 6 | 964 | 689 | 552 | 462 | 375 | |
| 8 | 543 | 388 | 310 | 260 | 211 | |
| 10 | 347 | 248 | 199 | 166 | 135 | |
Core Product Advantages
Aiming at the technical challenges of ultra-wide metal plate leveling in integrated processing scenarios, the JZ60-1800 is upgraded and innovated based on the core technology of Hydraulic Precision Leveling Machine, equipped with a high-pressure four-pump linked hydraulic drive system and fifteen high-sensitivity pressure sensors with real-time feedback functions. It can dynamically and intelligently distribute roller pressure according to the thickness, material and processing stage of the 1800mm-wide metal plate, ensuring uniform stress on every area of the plate, and effectively avoiding precision deviation or plate damage caused by uneven stress in the ultra-wide span. The core roller assembly adopts a customized Extra Thick Plate Leveler Roller specially optimized for metal processing, which undergoes deep carburizing quenching, precision grinding and anti-corrosion coating treatment, with a roller surface hardness of HRC69 and excellent wear resistance and corrosion resistance, capable of withstanding long-term continuous heavy-duty processing and maintaining stable leveling precision.
Different from the traditional steel plate leveling machine that is only suitable for single-type plate processing and cannot adapt to integrated metal processing needs, this model innovatively adopts a four-point laser flatness detection and automatic error compensation system, which effectively solves the industry pain points of edge rebound, middle sag, low leveling efficiency and uneven precision when processing ultra-wide metal plates. The flatness error fluctuation of the metal plate after leveling is strictly controlled within ≤0.005mm, which is far higher than the industrial standard for metal plate processing. For enterprises with ultra-thick metal plate processing needs in integrated scenarios, the JZ60-1800 can be flexibly linked with Extra thick plate leveler to form a full-process metal plate processing line, realizing seamless connection between ultra-wide thick plate fine leveling, ultra-thick plate rough leveling and precision inspection, greatly optimizing the processing process and improving production efficiency.
As a professional Levelers For Sheet Metal dedicated to integrated metal processing, the JZ60-1800 has passed ISO9001 quality system certification and industrial metal processing equipment reliability certification. Its frame is made of high-strength integral cast steel with reinforced anti-deformation structure, paired with a heavy-duty shock-absorbing and anti-vibration base optimized for metal processing workshops, which can effectively isolate strong vibration interference from other processing equipment, and prevent vibration from affecting the leveling precision of the ultra-wide metal plate. The operation terminal is equipped with an intelligent metal processing control panel, built-in multiple sets of parameter presets for different types of metal plates (carbon steel, alloy steel, stainless steel, etc.), supporting one-click call, precise parameter adjustment and full-process processing data traceability, simplifying the operation process and reducing the operation and maintenance cost.
Application Scenarios
The Jiuzh Plate Precision Leveler for Metal Process (Model: JZ60-1800) is widely applied in integrated metal processing scenarios such as large-scale steel structure fabrication workshops, heavy-duty equipment component processing plants, marine metal parts manufacturing factories, thick-plate hardware production bases and large equipment base processing plants. It can accurately process various metal plates with a thickness of 0.4-10.0mm and a width within 1800mm. Whether it is mass production of standardized ultra-wide metal plates or small-batch customization of heavy-duty metal processing parts, it can achieve efficient and stable adaptation, helping enterprises optimize the integrated metal processing process, improve product qualification rate and production efficiency, and enhance core competitiveness in the ultra-wide metal plate processing field.
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Guangdong Jiuzhong Intelligent Equipment Co., Ltd
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8 month
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