9.2mm plate sheet leveling case
4 month ago
Product details
Jiuzh Thick Plate Precision Leveler (Model: JZ60-1600)
Jiuzh Thick Plate Precision Leveler (Model: JZ60-1600) is a professional heavy-duty leveling equipment developed by Jiuzh specifically for ultra-wide thick plate processing, focusing on stable and precise leveling of metal thick plates with a thickness range of 0.4-10.0mm and a width of 1600mm, maintaining a consistent leveling accuracy of 0.01mm. Integrated with a thick-plate-specific hydraulic boosting system and an intelligent stress analysis and elimination module, it can efficiently break down the residual internal stress generated during thick plate rolling, cutting and welding, precisely correct common defects such as plate bending, surface unevenness, edge tilting and local protrusion, while protecting the plate surface from scratches or secondary deformation. This equipment provides high-flatness base materials for fields such as heavy-duty equipment bases, large-scale steel structure components, marine engineering parts and thick-plate hardware, fully meeting the heavy-duty, large-batch and high-precision processing needs of industrial thick plate manufacturing.
| Yield Strength(MPa) | 175 | 245 | 306 | 365 | 450 | |
| Thickness（mm） | 0.8 | 1600 | 1600 | 1600 | 1600 | 1600※ |
| 1.5 | 1600 | 1600 | 1600 | 1600 | 1600 | |
| 2 | 1600 | 1600 | 1600 | 1600 | 1600 | |
| 2.5 | 1600 | 1600 | 1600 | 1600 | 1600 | |
| 3 | 1600 | 1600 | 1600 | 1600 | 1500 | |
| 3.5 | 1600 | 1600 | 1600 | 1359 | 1102 | |
| 4 | 1600 | 1550 | 1241 | 1040 | 844 | |
| 5 | 1389 | 992 | 794 | 666 | 540 | |
| 6 | 964 | 689 | 552 | 462 | 375 | |
| 8 | 543 | 388 | 310 | 260 | 211 | |
| 10 | 347 | 248 | 199 | 166 | 135 | |
Core Product Advantages
Aiming at the technical difficulties of ultra-wide thick plate leveling, the JZ60-1600 is optimized and upgraded based on the mature technology of Hydraulic Precision Leveling Machine, equipped with a high-pressure triple-pump hydraulic drive system and twelve high-sensitivity pressure sensors. It can dynamically distribute roller pressure according to the thickness, material and actual flatness of the 1600mm-wide thick plate, ensuring that every part of the plate is evenly stressed, and avoiding precision deviation or plate damage caused by uneven stress in the ultra-wide area. The core roller assembly adopts a customized Extra Thick Plate Leveler Roller specially designed for ultra-wide thick plates, which undergoes high-temperature quenching, tempering and ultra-precision grinding, with a roller surface hardness of HRC68 and excellent wear resistance, capable of withstanding long-term continuous heavy-duty processing and maintaining stable leveling effect.
Different from the traditional steel plate leveling machine that is difficult to adapt to ultra-wide thick plate processing, this model innovatively adopts a three-point laser flatness detection and real-time error correction system, which effectively solves the industry pain points of edge rebound, middle sag, low leveling efficiency and uneven precision when processing ultra-wide thick plates. The flatness error fluctuation of the thick plate after leveling is controlled within ≤0.005mm, which meets and exceeds the industrial standard for thick plate processing. For enterprises with ultra-thick plate processing needs, the JZ60-1600 can be flexibly linked with Extra thick plate leveler to form a multi-stage thick plate processing line, realizing seamless connection between ultra-wide thick plate fine leveling, ultra-thick plate rough leveling and precision inspection, greatly shortening the production cycle and improving processing efficiency.
As a professionalLevelers For Sheet Metal dedicated to ultra-wide thick plate processing, the JZ60-1600 has passed ISO9001 quality system certification and industrial heavy-duty equipment reliability certification. Its frame is made of high-strength integral cast steel with reinforced ribs, paired with a heavy-duty shock-absorbing and anti-vibration base, which can effectively isolate the strong vibration interference from other equipment in the heavy-duty workshop, and prevent vibration from affecting the leveling precision of the ultra-wide thick plate. The operation terminal is equipped with an intelligent thick plate control panel, built-in multiple sets of parameter presets for different types of thick plates (carbon steel, alloy steel, etc.), supporting one-click call, precise parameter adjustment and production data recording, simplifying the operation process and reducing the operation and maintenance cost.
Application Scenarios
The Jiuzh Thick Plate Precision Leveler (Model: JZ60-1600) is widely applied in heavy-duty industrial processing scenarios such as large-scale steel structure processing plants, heavy-duty equipment manufacturing workshops, marine engineering component factories, thick-plate hardware production bases and large equipment base processing plants. It can accurately process various thick metal plates with a thickness of 0.4-10.0mm and a width within 1600mm. Whether it is mass production of standardized ultra-wide thick plates or small-batch customization of heavy-duty thick plate parts, it can achieve efficient and stable adaptation, helping enterprises optimize the thick plate processing process, improve product qualification rate and production efficiency, and enhance core competitiveness in the ultra-wide thick plate processing field.
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Guangdong Jiuzhong Intelligent Equipment Co., Ltd
Audited supplier
8 month
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