Jiuzh Steel Fabrication Plate Precision Leveler (Model: JZ60-1000)
Jiuzh Steel Fabrication Plate Precision Leveler (Model: JZ60-1000) is a high-performance professional leveling equipment developed by Jiuzh specifically for steel fabrication scenarios, focusing on high-precision leveling of various steel plates used in manufacturing, with a thickness range of 0.4-10.0mm and a width of 1000mm, and a stable leveling accuracy of 0.01mm. Integrated with a steel fabrication-specific hydraulic power system and an intelligent stress resolution module, it can efficiently decompose the stubborn residual internal stress generated during steel plate rolling and cutting, precisely correct common defects such as bending, surface unevenness, edge tilting and stress-induced warpage, without damaging the steel plate surface. This equipment provides ultra-flat base materials for steel fabrication fields such as structural steel components, equipment base plates, steel fabrication parts and heavy-duty steel hardware, fully meeting the high-precision, high-efficiency and large-batch processing needs of modern steel manufacturing industry.
JZ60-1000 Straightening capability table
| Yield Strength(MPa) |
175 |
245 |
306 |
365 |
450 |
| Thickness(mm) |
0.8 |
1000 |
1000 |
1000 |
1000 |
1000※ |
| 1.5 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 2 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 2.5 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 3 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 3.5 |
1000 |
1000 |
1000 |
1000 |
1000 |
| 4 |
1000 |
1000 |
1000 |
1000 |
844 |
| 5 |
1000 |
992 |
794 |
666 |
540 |
| 6 |
964 |
689 |
552 |
462 |
375 |
| 8 |
543 |
388 |
310 |
260 |
211 |
| 10 |
347 |
248 |
199 |
166 |
135 |
Core Product Advantages
Aiming at the high-strength, thick-gauge and multi-specification characteristics of steel plates in fabrication scenarios, the JZ60-1000 is upgraded and optimized based on the core technology of Hydraulic Precision Leveling Machine, equipped with a high-pressure triple-pump hydraulic drive system and ten high-sensitivity pressure sensors. It can dynamically adjust the roller pressure, speed and stroke according to the thickness, material and specification of the steel plate, ensuring uniform stress distribution across the entire 1000mm-wide plate, and avoiding precision deviation or plate damage caused by uneven stress. The core roller assembly adopts a customizedExtra Thick Plate Leveler Roller specially designed for steel fabrication, which undergoes high-temperature quenching, tempering and ultra-precision grinding, with a roller surface hardness of HRC69 and excellent impact resistance, capable of withstanding long-term heavy-duty steel plate processing and maintaining stable leveling precision.
Different from the traditional steel plate leveling machine that is not fully adapted to steel fabrication needs, this model innovatively adopts a three-point laser flatness detection and automatic error correction system, which effectively solves the industry pain points of low leveling efficiency, uneven precision and easy rebound when processing thick steel plates for fabrication. The flatness error fluctuation of the steel plate after leveling is controlled within ≤0.005mm, far exceeding the high-precision processing standard for steel fabrication. For enterprises with ultra-thick steel plate processing needs in fabrication scenarios, the JZ60-1000 can be flexibly linked with Extra thick plate leveler to form a professional steel plate processing line, realizing seamless connection between thick steel plate fine leveling, ultra-thick plate rough leveling and precision inspection, greatly improving production efficiency and product qualification rate.
As a professional Levelers For Sheet Metal dedicated to steel fabrication, the JZ60-1000 has passed ISO9001 quality system certification and steel fabrication equipment reliability certification. Its frame is made of high-strength integral cast steel, paired with a steel fabrication-specific shock-absorbing and anti-vibration base, which can effectively isolate the strong vibration interference generated by other equipment in the steel fabrication workshop, and prevent vibration from affecting the leveling precision of the steel plate. The operation terminal is equipped with an intelligent steel fabrication control panel, built-in multiple sets of parameter presets for different types of steel plates (carbon steel, alloy steel, etc.), supporting one-click call, precise parameter adjustment and full-process production data traceability, simplifying the operation process and reducing equipment operation and maintenance costs.
Application Scenarios
The Jiuzh Steel Fabrication Plate Precision Leveler JZ60-1000 is widely applied in steel fabrication scenarios such as structural steel component factories, steel fabrication workshops, equipment base plate manufacturing plants, heavy-duty steel hardware factories and steel structure processing bases. It can accurately process various steel plates (carbon steel, alloy steel, low-alloy steel, etc.) with a thickness of 0.4-10.0mm and a width within 1000mm. Whether it is mass production of standardized thick steel plates for fabrication or small-batch customization of precision steel fabrication parts, it can achieve efficient and stable adaptation, helping enterprises optimize the steel fabrication process, improve product quality and production efficiency, and enhance core competitiveness in the steel manufacturing and fabrication field.