16mm Thick Iron Plate leveling case

4 month ago

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Guangdong Jiuzhong Intelligent Equipment Co., Ltd

8 month

Product details

Jiuzh Plate Precision Leveler High Accuracy (Model: JZ120-600)

Jiuzh Plate Precision Leveler High Accuracy (Model: JZ120-600) is a heavy-duty high-precision specialized leveling equipment independently developed by Jiuzh, featuring a 120mm roller diameter and designed exclusively for ultra-thick metal plate leveling scenarios that demand extreme precision and high load-bearing capacity. It is professionally engineered to break through the conventional thick-plate processing limit, delivering consistent, ultra-high-precision leveling for extra-thick metal plates with a thickness range of 1-25mm and a width of 600mm, maintaining a stable leveling accuracy of 0.01mm that fully meets the strict precision standards of high-end heavy-duty metal processing industries. Equipped with an upgraded high-precision intelligent leveling control system and a full-range stress monitoring & decomposition module, it can thoroughly eliminate persistent residual internal stress generated in 1-25mm extra-thick metal plates during rolling, forging, cutting and welding processes, precisely correct common leveling defects such as severe bending, surface unevenness, edge warping and welding-induced deformation, while protecting the metal surface from scratches or secondary damage, providing ultra-flat base materials for high-end heavy-duty machinery components, large-scale steel structure core parts and precision thick-metal hardware production.

JZ120-600 Straightening capability table
Yield Strength(MPa)		175	245	306	365	450
Thickness（mm）	3~5	600	600	600	600	600
	6	600	600	600	600	600
	8	600	600	600	600	600
	10	600	600	600	600	600
	12	600	600	600	600	600
	14	600	600	600	600	600
	16	600	600	600	600	600
	18	600	600	600	600	494
	20	600	600	588	493	400
	22	600	600	486	408	331
	25	600	470	377	316	256

Core Product Advantages

Custom-designed for ultra-thick, high-precision metal plate leveling with a 120mm roller diameter, the JZ120-600 is innovatively upgraded based on the mature technology of Hydraulic Precision Leveling Machine, featuring a high-pressure enhanced hydraulic drive system and eighteen high-sensitivity pressure sensors with real-time high-precision feedback and intelligent regulation. The 120mm large roller diameter—larger than conventional models—greatly enhances load-bearing capacity and stress distribution efficiency, enabling the equipment to handle 1-25mm extra-thick metal plates with ease, while dynamically adjusting roller pressure, feeding speed and leveling intensity according to the plate’s thickness, material and precision requirements, ensuring uniform stress distribution across the entire 600mm-wide plate surface. This design successfully overcomes the technical challenges of uneven stress, edge rebound and precision deviation in ultra-thick metal plate leveling. The core roller assembly adopts a customized Extra Thick Plate Leveler Roller perfectly matched with the 120mm roller diameter, undergoing deep cryogenic hardening, ultra-precision grinding and wear-resistant nano-coating treatment, with a roller surface hardness of HRC73, excellent impact resistance and load-bearing performance, enabling long-term continuous operation in high-intensity, high-precision leveling scenarios without performance attenuation.

Different from the traditionalsteel plate leveling machine that lacks the load-bearing capacity of a 120mm roller diameter and cannot process 25mm extra-thick metal plates, this high-accuracy model integrates a five-point laser high-precision flatness detection and automatic error compensation system, solving key industry pain points such as low leveling precision, uneven flatness, slow efficiency and post-leveling rebound when processing ultra-thick metal plates. The flatness error fluctuation of the leveled metal plate is strictly controlled within ≤0.003mm, far exceeding the industry standard for high-precision thick-metal plate leveling. For enterprises with ultra-thick metal plate processing requirements beyond 20mm, the JJZ120-600 can be flexibly linked with Extra thick plate leveler to form a full-process intelligent high-precision extra-thick metal plate leveling line, realizing seamless connection between ultra-thick plate rough leveling and high-precision fine leveling, significantly improving production efficiency and product qualification rates.

As a professional Levelers For Sheet Metal dedicated to ultra-thick, high-precision metal plate leveling with a 120mm roller diameter, the JZ120-600 has passed ISO9001 quality system certification and high-precision heavy-duty leveling equipment reliability certification. Its frame is constructed with high-strength reinforced integral cast steel with anti-deformation and anti-bending design, paired with a high-precision-specific enhanced shock-absorbing and anti-vibration base that effectively isolates strong vibration interference from workshop equipment and hydraulic systems, ensuring stable leveling precision even when processing 25mm extra-thick metal plates. The operation terminal is equipped with an intelligent high-precision touch-control leveling panel, built-in multiple sets of parameter presets for different extra-thick metal plate materials (carbon steel, alloy steel, stainless steel, etc.), supporting one-click call, precise pressure adjustment and full-process high-precision leveling data traceability, simplifying operation procedures and reducing equipment operation and maintenance costs for enterprises.

Application Scenarios

Jiuzh Plate Precision Leveler High Accuracy (Model: JZ120-600) is widely applied in high-end heavy-duty professional extra-thick metal plate processing scenarios, including high-end heavy-duty machinery component factories, large-scale steel structure core part processing workshops, extra-thick metal forging factories and precision thick-metal hardware production bases. With its 120mm roller diameter and high-precision design, it can accurately level various extra-thick metal plates with a thickness of 1-25mm and a width within 600mm, whether for mass production of standardized extra-thick metal plates or small-batch customization of high-precision extra-thick metal components. Its unique 120mm roller design, 1-25mm ultra-thick processing capacity, extreme leveling precision and stable performance help enterprises break through the conventional extra-thick plate processing limit, optimize the high-precision metal processing process, improve product quality and enhance core competitiveness in the high-precision, extra-thick metal plate leveling field.