19mm Thick Stainless Steel Plate levleing case

4 month ago

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Guangdong Jiuzhong Intelligent Equipment Co., Ltd

8 month

Product details

Jiuzh Plate Precision Leveler for Aluminum Plate (Model: JJZ100-1600)

Jiuzh Plate Precision Leveler for Aluminum Plate (Model: JJZ100-1600) is a heavy-duty high-end specialized leveling equipment independently developed by Jiuzh, featuring a 100mm roller diameter and designed exclusively for ultra-wide, extra-thick aluminum plate leveling scenarios. It is professionally engineered to address the unique characteristics of aluminum plates—such as soft texture and easy deformation—delivering consistent, ultra-reliable leveling for extra-thick aluminum plates with a thickness range of 1-20mm and a width of 1600mm, maintaining a stable leveling accuracy of 0.01mm that fully meets the strict flatness standards of aluminum processing industries. Equipped with an aluminum-specific intelligent leveling control system and a high-efficiency stress monitoring & decomposition module, it can gently and thoroughly eliminate persistent residual internal stress generated in extra-thick, ultra-wide aluminum plates during rolling, cutting, and forming processes, precisely correct common leveling defects such as severe bending, surface unevenness, edge warping and processing-induced deformation, while protecting the soft aluminum surface from scratches or secondary damage, providing ultra-flat base materials for aluminum structural components, automotive aluminum parts, industrial aluminum profiles and thick aluminum hardware production.

JZ100-1600 Straightening capability table
Yield Strength(MPa)		175	245	306	365	450
Thickness（mm）	2~3	1600	1600	1600	1600	1600
	4	1600	1600	1600	1600	1600
	5	1600	1600	1600	1600	1600
	6	1600	1600	1600	1600	1600
	8	1600	1600	1600	1573	1276
	10	1600	1500	1201	1007	817
	12	1458	1042	834	699	567
	14	1071	765	613	514	417
	16	820	586	469	393	319
	18	648	463	371	311	252
	20	525	375	300	252	204

Core Product Advantages

Custom-designed for extra-thick, ultra-wide aluminum plate leveling with a 100mm roller diameter and 1600mm width adaptability, the JJZ100-1600 is innovatively upgraded based on the mature technology of Hydraulic Precision Leveling Machine, featuring an aluminum-specific high-pressure enhanced hydraulic drive system and sixteen high-sensitivity pressure sensors with real-time leveling feedback and intelligent regulation. The 100mm large roller diameter effectively enhances load-bearing capacity and stress distribution efficiency, while the optimized roller pressure control avoids aluminum plate deformation caused by excessive pressure—enabling the equipment to handle 1-20mm extra-thick aluminum plates with ease. It dynamically adjusts roller pressure, feeding speed and leveling intensity according to the aluminum plate’s thickness, alloy type and 1600mm ultra-wide span, ensuring uniform stress distribution across the entire plate surface, successfully overcoming the technical challenges of uneven stress, edge rebound and precision deviation in ultra-wide, extra-thick aluminum plate leveling. The core roller assembly adopts a customized Extra Thick Plate Leveler Roller perfectly matched with the 100mm roller diameter and aluminum processing needs, undergoing deep cryogenic hardening, ultra-precision grinding and anti-scratch nano-coating treatment, with a roller surface hardness of HRC72 and ultra-smooth finish, enabling long-term continuous operation in high-intensity ultra-wide aluminum leveling scenarios without performance attenuation.

Different from the traditional steel plate leveling machine that is not suitable for soft aluminum plates, lacks the load-bearing capacity of a 100mm roller diameter, and fails to adapt to 1600mm ultra-wide formats, this model integrates a four-point laser flatness detection and automatic error compensation system, solving key industry pain points such as low leveling precision, uneven flatness, slow efficiency and post-leveling rebound when processing ultra-wide, extra-thick aluminum plates. The flatness error fluctuation of the leveled aluminum plate is strictly controlled within ≤0.004mm, far exceeding the industry standard for extra-thick, ultra-wide aluminum plate leveling. For enterprises with both aluminum plate and ultra-thick steel plate processing requirements, the JJZ100-1600 can be flexibly linked with Extra thick plate leveler to form a multi-material intelligent leveling line, realizing seamless connection between aluminum plate fine leveling and ultra-thick steel plate rough leveling, significantly improving production efficiency and product qualification rates.

As a professional Levelers For Sheet Metal dedicated to ultra-wide, extra-thick aluminum plate leveling with a 100mm roller diameter, the JJZ100-1600 has passed ISO9001 quality system certification and aluminum processing equipment reliability certification. Its frame is constructed with high-strength reinforced integral cast steel with anti-deformation design, paired with an aluminum-leveling-specific enhanced shock-absorbing and anti-vibration base that effectively isolates strong vibration interference from workshop equipment and hydraulic systems, ensuring stable leveling precision even when processing 20mm extra-thick, 1600mm wide aluminum plates. The operation terminal is equipped with an intelligent touch-control leveling panel, built-in multiple sets of parameter presets for different aluminum alloys (6061, 5052, 7075, etc.), supporting one-click call, precise pressure adjustment and full-process leveling data traceability, simplifying operation procedures and reducing equipment operation and maintenance costs for enterprises.

Application Scenarios

Jiuzh Plate Precision Leveler for Aluminum Plate (Model: JJZ100-1600) is widely applied in large-scale professional extra-thick aluminum plate processing scenarios, including aluminum structural component factories, automotive aluminum parts manufacturing plants, industrial aluminum profile processing workshops, extra-thick aluminum forging factories and aluminum hardware production bases. With its 100mm roller diameter and 1600mm width adaptability, it can accurately level various extra-thick aluminum plates with a thickness of 1-20mm and a width within 1600mm, whether for mass production of standardized ultra-wide extra-thick aluminum plates or small-batch customization of high-precision extra-thick aluminum components. Its unique 100mm roller design, 1600mm ultra-wide adaptability, aluminum-specific leveling technology, high precision and stable performance help enterprises break through the conventional aluminum plate processing limits, optimize the aluminum processing process, improve product quality and enhance core competitiveness in the ultra-wide, extra-thick aluminum plate leveling field.