Jiuzh Plate Precision Leveler for Metal Plate Leveling (Model: JZ100-600)
Jiuzh Plate Precision Leveler for Metal Plate Leveling (Model: JZ100-600) is a heavy-duty specialized leveling equipment independently developed by Jiuzh, featuring a 100mm roller diameter and designed exclusively for ultra-thick metal plate leveling scenarios that demand high load-bearing capacity and precision. It is professionally engineered to deliver consistent, high-precision leveling for extra-thick metal plates with a thickness range of 1-20mm (surpassing the conventional thick-plate processing limit) and a width of 600mm, maintaining a stable leveling accuracy of 0.01mm that fully meets the strict flatness standards of heavy-duty metal processing industries. Equipped with a reinforced intelligent leveling control system and a high-efficiency stress monitoring & decomposition module, it can thoroughly eliminate persistent residual internal stress generated in extra-thick metal plates during rolling, cutting, forging and welding processes, precisely correct common leveling defects such as severe bending, surface unevenness, edge warping and welding deformation, while protecting the metal surface from scratches or secondary damage, providing ultra-flat base materials for heavy-duty machinery components, large-scale steel structure parts, marine engineering accessories and extra-thick metal hardware production.
JZ100-600 Straightening capability table
| Yield Strength(MPa) |
175 |
245 |
306 |
365 |
450 |
| Thickness(mm) |
2~3 |
600 |
600 |
600 |
600 |
600 |
| 4 |
600 |
600 |
600 |
600 |
600 |
| 5 |
600 |
600 |
600 |
600 |
600 |
| 6 |
600 |
600 |
600 |
600 |
600 |
| 8 |
600 |
600 |
600 |
600 |
600 |
| 10 |
600 |
600 |
600 |
600 |
600 |
| 12 |
600 |
600 |
600 |
600 |
567 |
| 14 |
600 |
600 |
600 |
514 |
417 |
| 16 |
600 |
586 |
469 |
393 |
319 |
| 18 |
600 |
463 |
371 |
311 |
252 |
| 20 |
525 |
375 |
300 |
252 |
204 |
Core Product Advantages
Custom-designed for extra-thick metal plate leveling with a 100mm roller diameter, the JZ100-600 is innovatively upgraded based on the mature technology of Hydraulic Precision Leveling Machine, featuring a high-pressure reinforced hydraulic drive system and fourteen high-sensitivity pressure sensors with real-time leveling feedback and regulation functions. The 100mm large roller diameter effectively enhances load-bearing capacity and stress distribution efficiency, enabling the equipment to handle 1-20mm extra-thick metal plates with ease, while dynamically adjusting roller pressure, feeding speed and leveling intensity according to the plate’s thickness and material, ensuring uniform stress distribution across the entire 600mm-wide plate surface—overcoming the technical challenges of uneven stress and precision deviation caused by extra-thick specifications. The core roller assembly adopts a customizedExtra Thick Plate Leveler Roller matched with the 100mm roller diameter, undergoing deep cryogenic hardening, ultra-precision grinding and wear-resistant nano-coating treatment, with a roller surface hardness of HRC72, excellent impact resistance and load-bearing performance, enabling long-term continuous operation in high-intensity leveling scenarios without performance attenuation.
Different from the traditionalsteel plate leveling machine that lacks the load-bearing capacity of a 100mm roller diameter and cannot process 20mm extra-thick metal plates, this model integrates a triple-laser flatness detection and automatic error compensation system, solving key industry pain points such as low leveling precision, uneven flatness, edge rebound and slow efficiency when processing extra-thick metal plates. The flatness error fluctuation of the leveled metal plate is strictly controlled within ≤0.004mm, far exceeding the industry standard for extra-thick metal plate leveling. For enterprises with ultra-thick metal plate processing requirements beyond 16mm, the JZ100-600 can be flexibly linked withExtra thick plate leveler to form a full-process intelligent extra-thick metal plate leveling line, realizing seamless connection between ultra-thick plate rough leveling and fine leveling, significantly improving production efficiency and product qualification rates.
As a professional Levelers For Sheet Metal dedicated to extra-thick metal plate leveling with a 100mm roller diameter, the JZ100-600 has passed ISO9001 quality system certification and heavy-duty leveling equipment reliability certification. Its frame is constructed with high-strength reinforced integral cast steel, paired with a leveling-specific enhanced shock-absorbing and anti-vibration base that effectively isolates strong vibration interference from workshop equipment and hydraulic systems, ensuring stable leveling precision even when processing 20mm extra-thick metal plates. The operation terminal is equipped with an intelligent touch-control leveling panel, built-in multiple sets of parameter presets for different extra-thick metal plate materials (carbon steel, alloy steel, stainless steel, etc.), supporting one-click call, precise pressure adjustment and full-process leveling data traceability, simplifying operation procedures and reducing equipment operation and maintenance costs for enterprises.
Application Scenarios
Jiuzh Plate Precision Leveler for Metal Plate Leveling (Model: JZ100-600) is widely applied in heavy-duty professional extra-thick metal plate leveling scenarios, including heavy-duty machinery component factories, large-scale steel structure processing workshops, marine engineering component manufacturing plants, extra-thick metal forging factories and industrial extra-thick metal hardware production bases. With its 100mm roller diameter, it can accurately level various extra-thick metal plates with a thickness of 1-20mm and a width within 600mm, whether for mass production of standardized extra-thick metal plates or small-batch customization of high-precision extra-thick metal components. Its unique 100mm roller design, high leveling precision, stable performance and strong adaptability to 20mm extra-thick metal plates help enterprises break through the conventional thick-plate processing limit, optimize the metal plate processing process, improve product quality and enhance core competitiveness in the extra-thick metal plate leveling field.