stainless steel hollow square tubes levleing case

4 month ago

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Guangdong Jiuzhong Intelligent Equipment Co., Ltd

8 month

Product details

Jiuzh Plate Precision Leveler for Metal Plate Leveling (Model: JZ100-1300)

Jiuzh Plate Precision Leveler for Metal Plate Leveling (Model: JZ100-1300) is a heavy-duty high-end specialized leveling equipment independently developed by Jiuzh, featuring a 100mm roller diameter and designed exclusively for ultra-wide, ultra-thick metal plate leveling scenarios that demand superior load-bearing capacity, high precision and large-span adaptability. It is professionally engineered to deliver consistent, ultra-reliable leveling for extra-thick metal plates with a thickness range of 1-20mm (surpassing conventional thick-plate processing limits) and a width of 1300mm, maintaining a stable leveling accuracy of 0.01mm that fully meets the strict flatness and stability standards of large-scale heavy-duty metal processing industries. Equipped with an upgraded intelligent leveling control system and a high-efficiency full-range stress monitoring & decomposition module, it can thoroughly eliminate persistent residual internal stress generated in extra-thick, ultra-wide metal plates during rolling, cutting, forging and welding processes, precisely correct common leveling defects such as severe bending, surface unevenness, edge warping and welding-induced deformation, while protecting the metal surface from scratches or secondary damage, providing ultra-flat base materials for large-scale steel structure components, heavy-duty machinery bases, marine engineering parts and extra-thick metal hardware production.

JZ100-1300 Straightening capability table
Yield Strength(MPa)		175	245	306	365	450
Thickness（mm）	2~3	1300	1300	1300	1300	1300
	4	1300	1300	1300	1300	1300
	5	1300	1300	1300	1300	1300
	6	1300	1300	1300	1300	1300
	8	1300	1300	1300	1300	1276
	10	1300	1300	1201	1007	817
	12	1300	1042	834	699	567
	14	1071	765	613	514	417
	16	820	586	469	393	319
	18	648	463	371	311	252
	20	525	375	300	252	204

Core Product Advantages

Custom-designed for extra-thick, ultra-wide metal plate leveling with a 100mm roller diameter and 1300mm width adaptability, the JZ100-1300 is innovatively upgraded based on the mature technology of Hydraulic Precision Leveling Machine, featuring a high-pressure enhanced hydraulic drive system and sixteen high-sensitivity pressure sensors with real-time leveling feedback and intelligent regulation functions. The 100mm large roller diameter effectively enhances load-bearing capacity and stress distribution efficiency, enabling the equipment to handle 1-20mm extra-thick metal plates with ease, while dynamically adjusting roller pressure, feeding speed and leveling intensity according to the plate’s thickness, material and 1300mm ultra-wide span, ensuring uniform stress distribution across the entire plate surface—successfully overcoming the technical challenges of uneven stress, edge rebound and precision deviation caused by extra-thick specifications and ultra-wide formats. The core roller assembly adopts a customized Extra Thick Plate Leveler Roller perfectly matched with the 100mm roller diameter, undergoing deep cryogenic hardening, ultra-precision grinding and wear-resistant nano-coating treatment, with a roller surface hardness of HRC72, excellent impact resistance and load-bearing performance, enabling long-term continuous operation in high-intensity ultra-wide leveling scenarios without performance attenuation.

Different from the traditional steel plate leveling machine that lacks the load-bearing capacity of a 100mm roller diameter, cannot process 20mm extra-thick metal plates and fails to adapt to 1300mm ultra-wide formats, this model integrates a four-point laser flatness detection and automatic error compensation system, solving key industry pain points such as low leveling precision, uneven flatness, slow efficiency and post-leveling rebound when processing ultra-wide, extra-thick metal plates. The flatness error fluctuation of the leveled metal plate is strictly controlled within ≤0.004mm, far exceeding the industry standard for extra-thick, ultra-wide metal plate leveling. For enterprises with ultra-thick metal plate processing requirements beyond 16mm, the JZ100-1300 can be flexibly linked with Extra thick plate leveler to form a full-process intelligent extra-thick metal plate leveling line, realizing seamless connection between ultra-thick plate rough leveling and ultra-wide thick plate fine leveling, significantly improving production efficiency and product qualification rates.

As a professional Levelers For Sheet Metal dedicated to ultra-wide, extra-thick metal plate leveling with a 100mm roller diameter, the JZ100-1300 has passed ISO9001 quality system certification and heavy-duty leveling equipment reliability certification. Its frame is constructed with high-strength reinforced integral cast steel with anti-deformation design, paired with a leveling-specific enhanced shock-absorbing and anti-vibration base that effectively isolates strong vibration interference from workshop equipment and hydraulic systems, ensuring stable leveling precision even when processing 20mm extra-thick, 1300mm wide metal plates. The operation terminal is equipped with an intelligent touch-control leveling panel, built-in multiple sets of parameter presets for different extra-thick metal plate materials (carbon steel, alloy steel, stainless steel, etc.), supporting one-click call, precise pressure adjustment and full-process leveling data traceability, simplifying operation procedures and reducing equipment operation and maintenance costs for enterprises.

Application Scenarios

Jiuzh Plate Precision Leveler for Metal Plate Leveling (Model: JZ100-1300) is widely applied in large-scale heavy-duty professional extra-thick metal plate leveling scenarios, including large-scale steel structure processing workshops, heavy-duty machinery component factories, marine engineering component manufacturing plants, extra-thick metal forging factories and industrial extra-thick metal hardware production bases. With its 100mm roller diameter and 1300mm width adaptability, it can accurately level various extra-thick metal plates with a thickness of 1-20mm and a width within 1300mm, whether for mass production of standardized ultra-wide extra-thick metal plates or small-batch customization of high-precision extra-thick metal components. Its unique 100mm roller design, 1300mm ultra-wide adaptability, high leveling precision, stable performance and strong adaptability to 20mm extra-thick metal plates help enterprises break through the conventional thick-plate and wide-format processing limits, optimize the metal plate processing process, improve product quality and enhance core competitiveness in the ultra-wide, extra-thick metal plate leveling field.