Mold Manufacturing

Thermosetting Plastic Molds – High-Performance Tooling for Demanding Automotive Applications
By NEWBASE – Precision. Durability. Innovation.

At NEWBASE, we engineer advanced Thermosetting Plastic Molds designed for the rigorous requirements of new energy vehicles (NEVs), commercial transportation, and high-temperature electrical systems. Unlike thermoplastics, thermosetting materials—such as phenolic, epoxy, and BMC (Bulk Molding Compound)—retain structural integrity under extreme heat, chemical exposure, and electrical stress, making them ideal for critical components like battery insulators, motor end caps, connectors, and thermal management housings.

Our thermosetting molds are developed with precision thermal simulation, optimized venting, and wear-resistant tool steel alloys to ensure consistent part quality, minimal flash, and long service life—even under high-pressure compression or transfer molding conditions. Integrated within our vertically aligned manufacturing ecosystem, these molds are seamlessly coordinated with downstream processes including trimming, CNC finishing, and functional testing.

Key Advantages:

• Custom mold design for complex, high-tolerance thermoset parts
• Compatibility with flame-retardant, electrically insulating, and high-CTE materials
• In-house mold flow analysis and rapid prototyping support
• Backed by 87+ patents and R&D expertise from our provincial-level NEV Engineering Research Center

As a MIIT-recognized “Specialized, Sophisticated, Distinctive, and Innovative” enterprise, NEWBASE leverages its 60+ strong R&D team—35% holding advanced degrees—to push the boundaries of what thermoset molding can achieve in lightweighting, safety, and system integration for electrified platforms.

Manufactured at our 75-million-CNY facility in Huangshan’s Huizhou Intelligent Manufacturing Sci-Tech Park, every thermosetting mold embodies our core values: focus, dedication, and specialization.

1. Reliable Partnership & Procurement Assurance

(Addressing OEMs’ Top Concern: Production Certainty)

• Mass Production Stability & On-Time Delivery:
  As a Tier 0.5 integrator and certified National “Specialized, Refined, Unique, and Innovative” (SME “Little Giant”) enterprise by China’s Ministry of Industry and Information Technology (MIIT), Anhui NEWBASE operates a 6,000㎡ smart manufacturing facility in Huangshan, with an annual capacity of 1 million+ units. Our production lines run under IATF 16949 and ISO 9001 dual quality management systems, ensuring consistent output quality and reliability. In 2024, we successfully delivered 20,000 emergency units to a major Chinese OEM within 72 hours, achieving 100% on-time delivery through a war-room response mechanism and real-time coordination across R&D, procurement, production, and logistics.

• Customization Capabilities (OEM/ODM Supported):
  We offer flexible customization beyond standard models and capacities, including:

  • Electrical parameters (voltage/frequency adaptation for regional grids)
  • Exterior color matching (RAL/Pantone standards)
  • Branding options (custom logos via silk-screen, laser engraving, or pad printing)
  • Environmental hardening for special operating conditions (e.g., high-altitude, high-dust, or high-humidity environments)
    All custom requests undergo feasibility review and prototyping within 7–10 working days.

• Flexible Trade & Logistics Terms:

  • Payment: T/T (30% deposit, 70% before shipment), L/C at sight, D/P negotiable
  • Incoterms: FOB Shanghai/Ningbo, CIF to global ports
  • Logistics Support: We partner with DHL, Kuehne+Nagel, and COSCO to provide door-to-door air/sea freight solutions, including export documentation, customs clearance assistance, and DDP/DDU options for emerging markets (e.g., Turkey, India, Iran). While import duties are typically borne by the buyer, we provide full HS code classification and compliance support.

2. Technical Integration Support

(Reducing Your Installation & System Integration Costs)

• Comprehensive Documentation (Free & Multilingual):
  Every product includes free downloadable technical packages in English, featuring:

  • Detailed installation manuals
  • 2D/3D CAD drawings (STEP, DWG formats)
  • Wiring diagrams & CAN bus communication protocols
  • System integration guides for HVAC, battery thermal management, and heat pump applications

• Training & Commissioning Assistance:
  We offer online video tutorials and on-site/on-demand training sessions (virtual or in-person) for installation, parameter setting, and troubleshooting—ensuring your team achieves optimal system performance from day one.

• Clear System Architecture Visualization:
  For split-type thermal management units, we provide intuitive installation schematics showing the full loop:
  Outdoor Unit → Indoor Unit → Terminal Load (e.g., underfloor heating / fan coils / radiators / battery packs)
  This helps engineers quickly understand piping, wiring, and control logic during system design.

• Quantified Performance Data:
  To replace generic claims with verifiable metrics:

  • Surface Durability: Coatings withstand ≥50,000 cycles in Taber abrasion testing (ASTM D4060), exceeding the industry benchmark of 30,000 cycles.
  • UV Resistance: Passes 1,000-hour QUV accelerated weathering test (ASTM G154, Cycle 1), retaining >90% gloss and color stability.
  • Coating Curing Efficiency: Full cure achieved in ≤30 minutes at 80°C, enabling a daily output of 4,000+ coated parts per line.

3. Global After-Sales & Warranty Commitment

(Ensuring Long-Term Operational Confidence)

• Warranty Policy:
  All products come with a standard 24-month warranty covering materials, workmanship, and electronic components. Labor and return shipping costs are covered for defects confirmed within the first 12 months.

• Global Service Network:
  Supported by group offices in Shanghai, Guangzhou, Nanjing, Jinan, and Xi’an, we coordinate with authorized service partners in Europe, the Middle East, and Southeast Asia. Typical response time:

  • <24 hours for technical consultation
  • <72 hours for spare part dispatch
  • On-site support within 5–10 business days (region-dependent)

• Spare Parts Program:
  We provide free starter kits of critical wear parts (e.g., seals, connectors, fan modules) with bulk orders (>500 units). Extended spare parts inventory is maintained for 7+ years post-product discontinuation.

4. Trust Through Certification & Proven Track Record

• Authoritative Certifications:
  ✅ IATF 16949 (Automotive Quality Management)
  ✅ ISO 9001 (Quality Management)
  ✅ ISO 14001 & ISO 45001 (Environmental & Occupational Health)
  ✅ QC 080000 (Hazardous Substance Process Management)
  All coatings and materials comply with RoHS, REACH, and ELV directives.

• Reference Projects & Client Validation:

  • OEM Case: Exclusive supplier of thermal management control panels for Yutong Bus since 2012, delivering >500,000 units annually with zero field recalls.
  • Aftermarket Success: Partnered with a European fleet operator to refurbish 10,000+ cabin control units; post-refurbishment durability increased by 40% based on 18-month field monitoring.

• Third-Party Test Reports:
  Performance validated by SGS and China National Vehicle Quality Supervision & Inspection Center, including:

  • Adhesion strength: 5B rating per ASTM D3359
  • Salt spray resistance: >1,000 hours without corrosion (ASTM B117)
  • Flammability: UL 94 V-0 rated for interior components

Partner with Anhui NEWBASE—where precision engineering, supply chain resilience, and customer-centric innovation converge to power your next-generation thermal solutions.